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Hyden Engineering Pty Limited
1/48 Racecourse Road
RUTHERFORD NSW 2320
Telephone: (02) 4932 0111
Facsimile:
(02) 4932 0222
E-mail:hyden@hydeneng.com.au
ABN: 17 129 010 902
ENVIROSPRAY Manual
Manual Number: 06500978A
Manual Date: June 2011
Diagnostics
Date Printed: 07/11/2011
"Commercial-in-Confidence"
Page Number: 1
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Summary of Contents for Hyden ENVIROSPRAY
- Page 1 Hyden Engineering Pty Limited 1/48 Racecourse Road RUTHERFORD NSW 2320 Telephone: (02) 4932 0111 Facsimile: (02) 4932 0222 E-mail:hyden@hydeneng.com.au ABN: 17 129 010 902 ENVIROSPRAY Manual Manual Number: 06500978A Manual Date: June 2011 Diagnostics Date Printed: 07/11/2011 “Commercial-in-Confidence” Page Number: 1...
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Page 2: Table Of Contents
Hyden Engineering Contents Reference Page Topic Number Number System Diagnostics Water Pump Module & Sequence Valve 1.1.1 System Diagnostics 1.1.2 System Diagnostics 1.1.2 System Diagnostics Spray Box Control 1.2.1 Spray Head leaking or not closing 1.2.2 Spray Head not opening Foam System 1.3.1... -
Page 3: System Diagnostics
Hyden Engineering 1 System Diagnostics 1.1 Water Pump Module & Sequence valve 1.1.1 System diagnostics Close the isolation ball valve and start the system. Adjust sequence valve to 180-bar. Does the sequence valve If the coil LED is illuminated and... -
Page 4: System Diagnostics
Hyden Engineering 1.1.2 System diagnostics Connect the test gauge to test point X. Does the pressure increase from 0-bar to approx 9-bar as the water rate is increased from Low to High? Set system at High. Does Slowly increase the manual the system pressure read override on the solenoid valve. -
Page 5: System Diagnostics
Hyden Engineering 1.1.3 System diagnostics Adjust the pressure reducer valve to 20-bar. Did the pressure adjust correctly? Did this fix the Replace the pressure reducer. problem? Does the pressure now read between 20 and 25-bar? See Diagnostic 1.1.2 Congratulations you have fixed the problem. -
Page 6: Spray Box Control
Hyden Engineering 1.2 Spray Control Box 1.2.1 Spray head leaking or not closing Spray head or heads leaking or not closing Connect the test gauge to test point TP. Is the gauge reading above 20-bar when the machine is off? -
Page 7: Spray Head Not Opening
Hyden Engineering 1.2.2 Spray heads not opening Spray head or heads not opening Is the associated solenoid LED illuminated? Connect the test gauge to the test point Check switches in drivers cab associated to the faulty spray head. Is are in the correct position and the gauge reading below 4-bar? retest if they were not. -
Page 8: Foam System
Hyden Engineering 1.3 Foam system 1.3.1 System Diagnostics Foam system not working Ensure the foam inlet ball valve is completely open. While using the remote cannon set the Vari- rate to low and start the foam system. Does the Low foam LED illuminate and the drive shaft start to rotate? Increase the Vari-rate to 40%. -
Page 9: Remote Cannon
Hyden Engineering 1.4 Remote cannons 1.4.1 Remote cannon water control Cannon water valve not opening Set the cannon to the ON position. Is the associated coil LED illuminated? Connect the test gauge to test point B7. Check switches in drivers cab... -
Page 10: Remote Cannon Left Control
Hyden Engineering 1.4.2 Remote cannon left control Cannon not moving turning left Set the cannon to the left position. Is the left coil LED illuminated? Connect the test gauge to test point B1. Check controls in drivers cab Is the gauge reading approx 20-bar? are in the correct position and retest if they were not. -
Page 11: Remote Cannon Right Control
Hyden Engineering 1.4.3 Remote cannon right control Cannon not moving turning right Set the cannon to the right position. Is the right coil LED illuminated? Connect the test gauge to test point B1. Check controls in drivers cab Is the gauge reading approx 20-bar? are in the correct position and retest if they were not. -
Page 12: Remote Cannon Jet Control
Hyden Engineering 1.4.4 Remote cannon jet control Cannon adjusting from Fog to Jet correctly Set the cannon to the jet position. Is the jet coil LED illuminated? Connect the test gauge to test point A3. Check controls in drivers cab... -
Page 13: Remote Cannon Fog Control
Hyden Engineering 1.4.5 Remote cannon fog control Cannon adjusting from Jet to Fog correctly Set the cannon to the fog position. Is the fog coil LED illuminated? Connect the test gauge to test point B3. Check controls in drivers cab... -
Page 14: Remote Cannon Down Control
Hyden Engineering 1.4.6 Remote cannon down control Cannon not moving down Set the cannon to the down position. Is the down coil LED illuminated? Connect the test gauge to test point B2. Check controls in drivers cab Is the gauge reading approx 20-bar? are in the correct position and retest if they were not. -
Page 15: Remote Cannon Up Control
Hyden Engineering 1.4.7 Remote cannon up control Cannon not moving up Set the cannon to the up position. Is the up coil LED illuminated? Connect the test gauge to test point B2. Check controls in drivers cab Is the gauge reading approx 20-bar are in the correct position and retest if they were not. -
Page 16: Electric System Diagnostics
Hyden Engineering 2 Electric System Diagnostics 2.1 Spray system 2.1.1 System Won’t Start System Won’t Turn On Is the Spray System toggle switch turned on? Do the following points into the Control Module have the correct supply voltage? Turn the Spray System toggle switch on. -
Page 17: Left Spray/S Not Working
Hyden Engineering 2.1.2 Left Spray/s Not working Left Spray/s Won’t Turn On Is the respective Spray toggle switch turned on? Turn the respective toggle switch on. Is the Pedal Indicator on? Is there still a problem? Turn the Foot Pedal on. -
Page 18: Centre Spray Not Working
Hyden Engineering 2.1.3 Centre Spray Not working Centre Spray Won’t Turn On Is the Centre Spray toggle switch turned on? Turn the Centre Spray toggle switch on. Is the Pedal Indicator on? Is there still a problem? Turn the Foot Pedal on. -
Page 19: Right Spray/S Not Working
Hyden Engineering 2.1.4 Right Spray/s Not working Right Spray/s Won’t Turn Is the respective Spray toggle switch turned on? Turn the respective toggle switch on. Is the Pedal Indicator on? Is there still a problem? Turn the Foot Pedal on. -
Page 20: Cannon System
Hyden Engineering 2.2 Cannon System 2.2.1 System Won’t start Cannon/s Won’t Turn On Is the respective Cannon toggle switch turned on? Turn the respective toggle switch on. Is the Pedal Indicator on? Is there still a problem? Turn the Foot Pedal on. -
Page 21: Foot Pedal
Hyden Engineering 2.3 Foot Pedal 2.3.1 Foot Pedal Won’t work Foot Pedal Won’t Operate Is the Pedal Indicator on? Operate the Foot Pedal. Is there +24V at CN01/Pin 2? Is the Pedal Indicator on? Congratulations you have fixed the Replace the Main problem. -
Page 22: Foam System
Hyden Engineering 2.4 Foam System Foam Won’t Operate 2.4.1 System Won’t start Is either Cannon Toggle switch or Aux. Outlets Toggle Switch on? Turn one of these switches on. Is the Foam Toggle switch on? Is there still a problem? Turn the Foam toggle switch on. -
Page 23: Aux Systems
Hyden Engineering 2.5 AUX systems Aux. Outlets Won’t Turn On 2.5.1 System Won’t start Is the Aux. Outlets toggle switch turned on? Turn the Aux. Outlets toggle switch on. Is the Pedal Indicator on? Is there still a problem? Turn the Foot Pedal on. -
Page 24: Spot Spray System
Hyden Engineering 2.6 Spot Spray system Spot Spray Not Operating 2.6.1 System Won’t start Are the standard spray functions operating? Use the Diagnostic procedures to check the standard operation first. Push the Red Spot Spray button. Is the Red LED lit on the Operator Console? -
Page 25: Road Speed System
Hyden Engineering 2.7 Road speed system Road Speed Function Not Operating 2.7.1 System Won’t start Are the standard spray functions operating? Use the troubleshooting procedures to check the standard operation first. Is the Yellow LED lit on the Operator Push the Yellow Road button.
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