Optex Solar EcoOnline Performance+ Installation And User Manual

Optex Solar EcoOnline Performance+ Installation And User Manual

Oku panel solar pool heating system
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EcoOnline™ Performance+
OKU Panel Solar Pool Heating System
Installation and User Manual - Revised 20/11/2020
© Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved. This publication is protected by copyright law
and unless otherwise specified is for your personal and non-commercial use only. No part of this publication
may be reproduced or distributed by any process, electronic or otherwise, without the specific written
permission of Optex Solar Pty Ltd. Trademarks appearing in this manual are the sole property of Optex Solar
Pty Ltd or their respective owners. Nothing in this publication shall be construed as granting any express or
implied license to use any intellectual property of Optex Solar Pty Ltd otherwise than for personal and
non-commercial use only. Optex Solar Pty Ltd must not, to the full extent permitted by law, be held liable
for any claim, cost (including legal costs), damage, expense, loss (including fines, penalties, set-offs and
consequential loss) or liability arising from the use (or misuse) of any product described in this
publication, unless expressly provided otherwise in this publication. Information as well as any
products described in this publication are subject to change without notice.
EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual
© Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
Optex Solar Pty. Ltd.
ABN: 88 128 228 884
www.EcoOnline.com.au
email:
info@EcoOnline.com.au
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Summary of Contents for Optex Solar EcoOnline Performance+

  • Page 1 Optex Solar Pty Ltd otherwise than for personal and non-commercial use only. Optex Solar Pty Ltd must not, to the full extent permitted by law, be held liable for any claim, cost (including legal costs), damage, expense, loss (including fines, penalties, set-offs and consequential loss) or liability arising from the use (or misuse) of any product described in this publication, unless expressly provided otherwise in this publication.
  • Page 2: Table Of Contents

    16.11 Split Array at Similar Height Levels 16.12 Split Array at Substantially Different Heights 16.13 Return Line Configuration for Low Pitch Roof EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 2 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 3 Mounting Arrays with 15 or More Panels per Row Plumbing Diagram Configurations 24.1 Configuration 1: Independent/Separate System EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 3 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 4 Checking for Balanced Water Flow Service and Maintenance Schedule 29.1 Collector Repair Procedure Important Installation Check List EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 4 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 5: Key Terms

    Why? Italic text is optional reading. Gives extra information and reasoning for recommendations that are non-obvious and/or counter intuitive. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 5 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 6: Pre-Installation Suitability And Safety Checklist

    It is the responsibility of the purchaser/installer to check that installations comply with any relevant state laws and regulations. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 6 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 7: Warranties

    So much so that if you’re running a solar pool heater and not using a pool cover you are missing out on surprisingly large temperature gains - see link below for the summaries: www.EcoOnline.com.au/how-warm-can-a-pool-get-with-a-solar-heater-and-cover EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 7 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 8: Pool Chemistry Compatibility Guide

    Lastly you may need to run your main filter pump in the afternoon to help mix the warm water if your pool volume turnover falls below the 50% - 75% range. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 8 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 9: Solar Pump Sizing For Booster Systems

    Why? The take off point for solar is already pressurized by the filter pump, hence a smaller pump should be used. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 9 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 10: Filter Pump Sizing For Manual Systems

    If the distance from the pool to the roof collector area is more than 10m we recommend you use the next size up PVC pipe. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 10 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 11: Roof Type Compatibility Guide

    Do not assume supplied components are sufficient. sufficient. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 11 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 12: Collector Array Components

    1 × 32/40 PVC Vacuum breaker valve 2 × 40mm OD hose barb to 25/32 PVC glue socket/take off (MUST be installed) EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 12 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 13: Additional Required Components (Not Supplied)

    - A single 32 PVC (or 20 PVC) Socket – for heat smoothing any misshapen barbs (see below) EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 13 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 14: Safety When Working At Heights

    The ladder should be placed on solid ground and should ALWAYS be securely anchored at the base and secured at the top to prevent slipping. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 14 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 15 Solar panels should not be mounted in windy or gusty conditions; a panel can easily be caught in the wind and cause a loss of balance and result in a fall. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 15 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 16: Choosing A Place To Install The Collector Array

    For spa baths and above ground pools do not lean the collector array against the side of the spa or pool so as to create a ramp or climbable object. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 16 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 17: Collector Water Flow Configurations

    Dual Header Panel Single Row Flow Configuration 16.2 Supply and Return Plumbing Options 16.3 Dual Header Panel Two Rows In-Parallel Configuration EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 17 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 18: Two Row Serpentine Flow Configuration

    Not suited for three row configurations (unless array has ≤ 20 panels) 16.6 Serpentine Flow for a Trapezoid or Parallelogram Array EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 18 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 19: Interconnect Panel Flow Configuration

    15˚ will experience greater pressures. When carrying out the Pressure Optimization Procedure in Section 27, we recommend setting the lowest positive pressure possible. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 19 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 20: Staggered Array Flow Configurations

    16.9 Staggered Array Flow Configurations 16.10 Level Ground Mounting Configurations EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 20 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 21: Split Array At Similar Height Levels

    16.12 Split Array at Substantially Different Heights EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 21 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 22: Return Line Configuration For Low Pitch Roof

    Why? Without the constricting ball valve the bottom array would receive all the water flow. 16.13 Return Line Configuration for Low Pitch Roof 16.14 Preferred Bi-Directional Flow Configuration EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 22 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 23: Top Feed Flow Configuration For Non-Frost Areas

    16.15 Top Feed Flow Configuration for Non-Frost Areas EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 23 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 24: Top Feed Flow Configuration For Frost Areas

    UV rated “Spa Flex” hose (note Spa Flex hose requires special flexible PVC glue). 16.17 Plumbing Flow Configurations Not Recommended EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 24 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 25: Vacuum Release Location

    The vacuum release on the return line and the non-return on the supply line stop these pressure fluctuations. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 25 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 26: Collector Panel Plumbing Connections

    PVC glue and let dry for 1 hour prior to final socket gluing or use a filler PVC glue. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 26 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 27: Pvc Pipe Roof Fixings

    3) The stainless steel straps must allow for thermal movement of panels. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 27 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 28: Single Or Multi-Row Metal Roof Fixings Wind Region A

    Single or Multi-Row Metal Roof Fixings Wind Region A For row arrays exceeding 15 panels per row, expansion joiners MUST be used (contact info@EcoOnline.com.au) EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 28 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 29: Single Or Multi-Row Metal Roof Fixings For Wind Regions B & C

    Mid-panel attachments must also be installed. For row arrays exceeding 15 panels per row, expansion joiners MUST be used (contact info@EcoOnline.com.au) EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 29 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 30: Single Or Multi-Row Tile Roof Fixings For Wind Region A & B

    For row arrays exceeding 15 panels per row, expansion joiners MUST be used (contact info@EcoOnline.com.au) EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 30 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 31: Low Wind Area Alternate Two Row Roof Fixings

    Why? Panels strapped top and bottom to an aluminium railing will have smaller side to side thermal movements. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 31 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 32: Application Of The Pvc Coated Stainless Steel Straps

    L-angles top and bottom for each row of collectors or at least for each pair of rows to allow for contraction. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 32 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 33: Tile Roof Aluminium Angle Mounting Options

    20.1 Top Panel Tile Attachment EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 33 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 34: Two Row Panel To Panel Attachment

    20.2 Two Row Panel to Panel Attachment Region A, Terrain 3 Wind Loadings ONLY 20.3 Two Row Mid Array Panel Attachment EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 34 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 35: Bottom Panel Tile Attachment

    20.4 Bottom Panel Tile Attachment 20.5 Stainless Steel Cable Anchor Point Option EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 35 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 36: Perforated Band Under-Tile Anchor Point

    Aluminium angle, if unsure please seek advice. 21.1 Mounting Options for Top or Bottom Angle Rail EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 36 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 37: Thermal Expansion Gaps For Aluminium Channels

    21.2 Thermal Expansion Gaps for Aluminium Channels 21.3 Metal Roof Screw Selection and Method EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 37 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 38: Wind Proofing

    ~120Kg per panel. You should make sure your EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 38 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 39: Terrain Category Definitions

    Coastal region boundaries are smooth lines set in from a smoothed coastline by 50km, 100km or 150km lines. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 39 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 40: Frequency Of Extra Fixings For Different Regions

    Collector installations within a roof corner high wind loading zone will require 3 X the fixing strength in that local area. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 40 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 41: Seasoning Panels And Minimizing Contraction Issues

    Why? Applying straps/clamps to hot panels can cause issues for large arrays when the collector array contracts significantly in the cool of the night and over time. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 41 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 42: Mounting Procedure For Arrays 15 Or Less Panels Per Row

    Why? Panels strapped top and bottom to an aluminium railing will have smaller side to side thermal movements. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 42 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 43: Mounting Arrays With 15 Or More Panels Per Row

    Please contact info@EcoOnline.com.au for special expansion joiners if you need to run your array with > (greater than) 15 panels per row. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 43 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 44: Plumbing Diagram Configurations

    If you need to retro fit these you must contact a pool builder. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 44 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 45: Configuration 2: Integrated Independent System

    - if the water line drops below the tee point air will be drawn de-priming the main filter pump. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 45 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 46 Use a jet of water. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 46 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 47: Configuration 3: Manual/Timer/Motorized Valve System

    Generally, this configuration is not recommended for two story or greater installs. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 47 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 48: Configuration 4: Booster/Retrofit System

    However for two story or greater installs, even with a single return port, this is the recommended configuration for pools that don’t have separate suction ports. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 48 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 49: Installing The Controller For Independent Systems

    When extending the cord we recommend a “lap splice” solder join with adhesive heat shrink. Solder joins should not placed in any conduit section running under ground. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 49 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 50: Drain-Down, Frost Proofing And Winterization

    MUST be installed with a fine (<0.5mm) strainer, or else this tube may get blocked up. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 50 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 51: Optimizing Collector Pressure

    (both at near ground level for easy adjustment). Manual type systems need only the adjustable 3-way ball valve. Collector pressures can then be adjusted as follow: EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 51 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 52: Negative Pressure And Air Bubble Issues

    The vacuum release valve MUST be mounted as specified to ensure collectors are not pressure worked. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 52 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 53: Adjusting The 3 Way Valve For Manual Systems

    EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 53 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 54: Service And Maintenance Schedule

    29.1 Collector Repair Procedure Please contact info@EcoOnline.com.au EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 54 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.
  • Page 55: Important Installation Check List

    Solar controller roof sensor was mounted on the roof and not on a solar collector. User is aware of the maintenance schedule. EcoOnline Performance+™ Solar Pool Heating System -- Installation & User Manual Page 55 © Copyright 2020 Optex Solar Pty Ltd. All rights strictly reserved.

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