AIRINNOVATIONS WINE GUARDIAN CAB018 Installation, Operation And Maintenance Manual
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AIRINNOVATIONS WINE GUARDIAN CAB018 Installation, Operation And Maintenance Manual

Cabinet cooling systems
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Wine Cellar Cooling Systems
Cabinet Cooling Systems
Installation, Operation and Maintenance Guide
60Hz Models CAB018
50Hz Models CAB25
Manufactured by:
Syracuse, NY
wineguardian.com
airinnovations.com
Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion.
Please visit our web site for the most current version of the Wine Guardian manual and other literature.
Wine Guardian is a registered trademark (US 2,972,262, EU #005108675) of Air Innovations, Inc.
Wine Guardian Through-the-Wall U.S. Pat. No. D634,760S,
Edition 011-2020
© Air Innovations, 2020
Part No.
15H0307-00
1

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Summary of Contents for AIRINNOVATIONS WINE GUARDIAN CAB018

  • Page 1 Manufactured by: Syracuse, NY wineguardian.com airinnovations.com Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion. Please visit our web site for the most current version of the Wine Guardian manual and other literature.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Directory of Terms ..................5 Receiving, Inspecting and Unpacking the Wine Guardian System ....6 General Description ..................7 Wine Guardian Controls ....................8 Wine Guardian Controls ....................9 Standard Specifications ................... 10 The Wine Guardian Cabinet System Contains ............10 Serving Temperature Option ..................
  • Page 3 Evaporator Connections ..................22 Condenser Connections ..................23 Turning on system ....................24 Wiring the System for Power ................... 24 Electrical Plug Configuration 60Hz Models Only ............25 Starting-up and Operating the Wine Guardian .......... 26 Control Settings ......................26 Controller Functions ....................
  • Page 4 Unit is Operating and Blows Evaporator Air, but the Supply Air is not Colder than the Return Air from the Cellar .................. 48 Problems Controlling Cellar Temperature ..............48 Problems Controlling Cellar Humidity ..............49 Problems Controlling Cellar Humidity ................ 50 Other Miscellaneous Problems ..................

  • Page 5: Directory Of Terms

    Directory of Terms Ambient Air – The surrounding area outside the cellar such as a room, basement, garage or outdoors. CFM – Cubic feet per minute. A unit of measurement for the amount of air handled by the fan. Condensate / Condensation – The water formed out of the air when it is cooled below a certain temperature (called dew point).

  • Page 6: Receiving, Inspecting And Unpacking The Wine Guardian System

    Receiving, Inspecting and Unpacking the Wine Guardian System NOTE: Wine Guardian systems are factory assembled and tested prior to shipment. Wine Guardian systems are shipped individually in corrugated boxes specially designed to protect the equipment during shipment.  Before opening the container, inspect the packing crates or boxes for obvious signs of damage or mishandling.

  • Page 7: General Description

    General Description The Wine Guardian Cabinet cooling system is a professional grade, self-contained climate control system designed specifically for the storage of wine at cellar temperatures. It is designed for easy installation and operation. Wine Guardian uses digital electronic controls and environmentally friendly R-134a refrigerant.

  • Page 8: Wine Guardian Controls

    Wine Guardian Controls Wine Guardian’s digital electronic control system offers a versatile solution for controlling and monitoring your cabinet temperature and humidity. This system consists of three controls; a main control board; a remote user interface; and a remote temperature and humidity sensor. The system only requires the use of the main control board and the remote user interface to function.

  • Page 9: Wine Guardian Controls

    Wine Guardian Controls Main Control: Performs all switching functions and interfaces with inputs and outputs. It can connect to local or remote user interface, as well as remote temperature/humidity sensor. One-way communication: remote Two way communications: remote temp/humidity sensor reports temp and user interface reports settings back humidity readings to main control.

  • Page 10: Standard Specifications

    Standard Specifications IMPORTANT Design and specifications are subject to change without notice The Wine Guardian Cabinet System Contains  A capillary tube expansion to control the flow of refrigeration into the evaporator coil  A filter dryer to keep the refrigerant clean and free of contaminants ...

  • Page 11: Accessories And Optional Equipment

    Accessories and Optional Equipment Extended Compressor Warranty---U.S. and Canada only The Wine Guardian uses only the best commercially available compressors on the market. However, since the compressor is the single most expensive component in the system, it is recommended that you purchase the extended, five-year warranty option. Duct Collar Adapter Optional duct collar adapters are available for ease in directing the warm condenser air away from the cabinet or for directing cold conditioned air to the cabinet from the cooling unit.

  • Page 12: Humidity Option

    Humidity Option NOT AVAILABLE Overview of the Wine Guardian Unit Refer to illustrations on page 14 – The cabinet is constructed of aluminum for corrosion protection and maintenance-free Cabinet appearance. Areas in contact with cold temperatures are lined with insulation to prevent condensation.
  • Page 14 CAB018 Cabinet Unit...
  • Page 15 CAB018 and CAB25...

  • Page 16: Safety

    Safety The following is suggested before installing or maintaining the Wine Guardian System: 1) Read these instructions 2) Keep these instructions 3) Heed all warnings 4) Follow all instructions Safety Message Conventions Safety messages contained in this manual, DANGER, WARNING, and CAUTION are bold and highlighted in red for quick identification.

  • Page 17: Lockout/Tagout Procedure

    Lockout/Tagout Procedure 1) Turn the system to off at the remote interface controller (the display will indicate the system is off). 2) Unplug the unit from the electrical outlet and cover the outlet to prevent accidently plugging in the system. Safety Considerations The equipment covered by this manual is designed for safe and reliable operation when installed and operated within its designed specifications.

  • Page 18: Moving Parts Hazards

    Moving Parts Hazards The Motor and Blower must be disconnected prior to opening access panels. The motor can start automatically. Disconnect all power and control circuits prior to servicing to avoid serious injuries or possible dismemberment. The fans are free-wheeling after the power is disconnected. Allow the fans to stop completely before servicing the system to avoid cuts or dismemberment.
  • Page 19 Protect the power cord • from being walked on or pinched, particularly at the outlet plug, convenience receptacles, and the point where it exits the system. Only use attachments/accessories specified by the manufacturer. • Always operate this equipment from a 120Vac, 1 phase 60Hz power sources only. For •...

  • Page 20: Installation

    Installation CAUTION SHARP EDGES RISK OF SERIOUS INJURY Sharp edges are present inside the Wine Guardian system. Pre-installation Test Test the system before installing it to check for non-visible shipping damage. To test the system:  Set the system on the floor or a sturdy level surface ...

  • Page 21: Planning The Installation

    WARNING RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Modification to the equipment may cause injury or damage to the equipment DANGER  This equipment is heavy. Place the unit on the floor or on a level and stable surface that can support the full weight of the unit. ...

  • Page 22: Performing A Pre-Installation Check

     Where to locate the unit? Above the cabinet or below the cabinet.  How to mount above or below the unit? Where the supply/return opening are located.  Locate the electrical power outlet close to the unit, above cabinet or below. Do not use an extension cord! ...

  • Page 23: Condenser Connections

    Bottom mount – re-locate the solid panels that cover the supply and return air openings on the top of the unit to the bottom of the unit. Next place the foam gasket on top of the Wine Guardian unit and align the two openings in the gasket with the supply and return openings on the unit.

  • Page 24: Turning On System

    Step 5 - Connect 6” (15.24 cm) round ductwork to the duct collar and position the ductwork to the desired air exhaust location on the cabinet. Turning on system Step 1 - Plug the female end of the power cord into the connection at the Wine Guardian unit and the receptacle end into a 120 volt, 1 ph, 60 hz, (220 volt, 1 ph, 50 hz.

  • Page 25: Electrical Plug Configuration 60Hz Models Only

    IMPORTANT The electrical power supply must be 115-volt AC 1 phase 60 cycle (240-volt AC 1 phase 50 cycle), depending on the model of the system, and cannot vary more than +/- 4% or damage may occur to the unit. Plug the system into the wall outlet.

  • Page 26: Starting-Up And Operating The Wine Guardian

    Starting-up and Operating the Wine Guardian Control Settings The control has been wired and set up in the factory for testing with default settings. It is an electronic digital thermostat for one-stage cooling. No additional adjustments should be necessary except adjusting the cellar temperature to your preference.

  • Page 27: Standard Controller Functions

    Standard Controller Functions Alarms “Cool” Symbol Battery Life “Heat” Symbol Settings and Defrost Area Humidity Temperature On/Off Button Up Button Down Button Settings Button How to: Turn system  Press the “On/Off” button once. on/off Note: There is a five (5) minute time delay before the system turns on or turns off.
  • Page 28 Settings – Press and hold the “Settings” button for five (5) seconds to access the following settings. Degrees F or Setting 1 Degrees C  Press the “Up” arrow to change temperature from °F to °C.  Press the “Down” arrow to change temperature from °C to °F.
  • Page 29 Fan AUTO or Setting 7  Press “Settings” button to advance to Setting 7.  Press the “Up” or “Down” arrow buttons to adjust number to the desired set point. Factory default is zero (0). Zero (0) = Auto–fan only turns on when there is a call for cooling or heating One (1) = Fan On–fan remains on continuously...
  • Page 30 Defrost cut-out Setting 11 temperature  Press "Settings" button to advance to Setting 11.  Press the “Up” or “Down” arrow buttons to adjust to the desired setpoint. This setting is adjustable from 35°F to 50°F. Factory default is 40°F. Note: This setpoint must be 1°F/°C higher than setting 10.
  • Page 31 Differential Setting 15 temperature  Press “Settings” button to advance to adjustment Setting 15  Press the “Up” or “Down” buttons to adjust to the desired setpoint. This setting changes the system/compressor turn-on temperature above setpoint. Factory default is 1°F. Example: Sensor reading = 55°F (13°C) Setting 17 set to +3°F System/compressor turns on at 58°F...
  • Page 32 Define remote Setting 30 user interface  Press “Settings” button to advance to Setting 30  Press the “Up” or “Down” buttons to adjust to the desired setpoint. 1 = Remote User interface #1 mounted within the wine room space and enabled 2 = Remote User interface #2 mounted within the wine room space and enabled 3 = Remote User Interface #1 disabled -...
  • Page 33 Setting 43 Thermistor 4  Press “Settings” button to advance to Setting 43. No setting adjustment. Displays the defrost sensor temperature. Reserved Setting 44-49 Reserved for additional fields. Output test Setting 50  Press “Settings” button to advance to Setting 50. ...

  • Page 34: Alarm Codes

    Alarm Codes High temperature Flashing temperature number along with alarm (!) symbol will remain on screen until Flashing temperature falls below the High temperature number Temperature Alarm set point (Setting 3). Low temperature Flashing temperature number along with alarm (!) symbol will remain on screen until temperature rises above the Low Flashing Temperature Alarm set point (Setting 2).
  • Page 35 !3 = Defrost Sensor THE SYSTEM REMAINS Fault OPERATIONAL DURING THIS ALARM Defrost sensor has been shorted, disconnected or open. (!3) will remain on screen until the defrost sensor issue has been resolved. !4 = Communication THE SYSTEM REMAINS loss OPERATIONAL DURING THIS ALARM Bad or no data transfer between sensing...

  • Page 36: Installing The Optional Remote Interface Controller And Communication Cable

    Installing the Optional Remote Interface Controller and Communication Cable The Wine Guardian Wireless-to-base Remote Interface Controller is a combination temperature and humidity controller with single stage cooling, heating and humidity control. It’s capacitive touch screen incorporates an on/off switch, adjustment arrows and settings buttons for ease of use and programming.

  • Page 37: Controller Specification

    Additional Remote Interface: If adding more than one remote interface to the system, you will have to change setting 30 at each remote user interface controller to define its use. Refer back to page 27 for instructions on Controller Specification how to access the interface Settings, and get to Setting 30 (shown on page 32).

  • Page 38: Mounting The Optional Remote Interface Controller (Wired)

    Mounting the Optional Remote Interface Controller (Wired) 1. Disconnect the communication cable from the Wine Guardian unit and the remote interface controller. (Fig. 1) a. Route the communication cable within the wall and/or ceiling structure of the wine cellar to the desired controller mounting location.

  • Page 39: Mounting The Optional Remote Interface Controller (Wireless)

    Mounting the Optional Remote Interface Controller (Wireless) 1. Disconnect the controller wire from the side of Wine Guardian unit and save for future use. 2. Plan on mounting the remote interface controller on a solid surface away from doors, corners, air outlets, drafts or heat generating equipment.

  • Page 40: Installation Of The Optional Wine Guardian Remote Sensor

    Installation of the Optional Wine Guardian Remote Sensor The wireless remote sensor is a combination temperature and humidity sensor only. It is designed to be mounted within the wine cellar and can be used in combination with the remote interface controller or up to two additional remote sensors to read and control multiple areas within the wine cellar.
  • Page 41 Drill two one-eighth inch holes and insert anchors within the mounting surface. Anchors may not be required if securing to a wall stud or racking system. Insert the screws into the holes and test fit the backing plate for mounting to ensure it mounts easily onto the two screws and slides down onto the slotted openings freely.

  • Page 42: Mounting The Remote Sensor (Wireless)

    Mounting the Remote Sensor (Wireless) 1. Disconnect the controller wire from the side of Wine Guardian unit and save for future use. 2. Plan on mounting the remote sensor on a solid surface away from doors, corners, air outlets, drafts or heat generating equipment.

  • Page 43: Remote Sensor Pairing Instructions - Multiple Sensors (Wireless)

    Remote Sensor Pairing Instructions – Multiple Sensors (Wireless) If using multiple remote temperature/humidity sensors in your application, refer to the figures and the procedure below to change each remote sensor’s device number (Three Remote Sensors maximum). Each Remote Sensor must have its own device number and must also be on the same RF channel (Setting 31) as the system they are being paired with.

  • Page 44: Regulating The Cabinet Temperature

    Regulating the Cabinet Temperature To keep the entire cabinet at the same temperature, set the thermostat to run the supply fan continuously, and not just when there is a call for cooling. Set Fan switch to ON instead of Maintenance AUTO, by accessing configuration setting # 7.

  • Page 45: Maintenance Schedule

    Maintenance Schedule Monthly (Or quarterly depending on experience with individual cellar)  Check for noise or vibration.  Check for short-cycling of the system – a turning on and off of the compressor unit more than eight (8) times/hour. Yearly (In addition to monthly) ...

  • Page 46: High Pressure Switch Has Shut The System Down

    High Pressure Switch Has Shut the System Down Every Wine Guardian system has a manual reset high pressure switch in the refrigeration system. This switch shuts the compressor and condenser down if the head pressure in the system is too high.

  • Page 47: Troubleshooting

    Troubleshooting WARNING BEFORE PROCEEDING, READ AND UNDERSTAND THE SAFETY INFORMATION CONTAINED IN THE SAFETY SECTION OF THE WINE GUARDIAN MANUAL. IMPORTANT This section is intended as a diagnostic aid only. For detailed repair or parts replacement procedures, contact a qualified service company. Check the following table for some solutions before calling a service technician.

  • Page 48: Unit Is Operating And Blows Evaporator Air, But The Supply Air Is Not Colder Than The Return Air From The Cellar

    Unit is Operating and Blows Evaporator Air, but the Supply Air is not Colder than the Return Air from the Cellar Possible Cause Solution Remote interface controller not set up Check remote interface controller setup in the properly manufacture’s remote interface controller guide Compressor not operating High pressure switch open (button up) (see...

  • Page 49: Problems Controlling Cellar Humidity

    Problems Controlling Cellar Humidity Humidity too low or supply air is too cold, without optional Standalone humidifier Solution Possible Cause Remove blockage in supply or return Not enough evaporator airflow ductwork Check and clean coil Coil frozen – shut off system for two hours Defective or incorrect expansion device or coils Call factory for service Humidity too low, without optional humidifier...

  • Page 50: Problems Controlling Cellar Humidity

    Problems Controlling Cellar Humidity Humidity too high when unit is not running Solution Possible Cause System needs to run to dehumidify Lower room temperature setpoint. Seal openings around doors (gasket and sweep) Humidity too high when unit is running and cooling Solution Possible Cause Too much moisture in cellar...

  • Page 51: Manufacturer's Warranty - U.s. And Canada Only

    Manufacturer’s Warranty – U.S. and Canada only Warranty outside of the U.S. is determined by the country. Refer to your distributor for your Wine Guardian warranty. GENERAL Wine Guardian warrants, to the original buyer, its goods and all parts thereof to be free from defects in material and workmanship for a period of two (2) years from the date of invoicing assuming NORMAL USE AND SERVICE.

  • Page 52: Cabinet Unit Return Policy For U.s. And Canada Only

    Cabinet Unit Return Policy for U.S. and Canada only Cabinet Unit Warranty term Wine Guardian warrants, to the original buyer, its goods and all parts thereof to be free from defects in material and workmanship for a period of two (2) years from the date of invoicing assuming NORMAL USE AND SERVICE. Please see “Wine Guardian Warranty”...

  • Page 53: Contact Information

    Contact Information Wine Guardian 7000 Performance Drive North Syracuse, NY 13212 Toll free: (800) 825-3268 Help.wineguardian.com Normal business hours are 8 a.m. to 5 p.m. Eastern, Monday-Friday. Web site: airinnovations.com Email: info@airinnovations.com...

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