Table of Contents
Advertisement
MAINTEN
MAINTEN ANCE MANU
MAINTEN
MAINTEN
MAINTEN
782-080-GB
HSC
www.robotpompen-onderdelen.nl
OPERA
OPERA TION
OPERA
OPERA
OPERA
& & & & &
ANCE MANU
ANCE MANU AL
ANCE MANU
ANCE MANU
BW/BD-SERIES
BW/BD-SERIES
BW/BD-SERIES
BW/BD-SERIES
BW/BD-SERIES
09-W13
TION
TION
TION
TION
info@pompdirect.nl
T +31(0)294-457712
AL
AL
AL
AL
Edition 4
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Robot Pumps BW Series
Summary of Contents for Robot Pumps BW Series
- Page 1 OPERA OPERA TION OPERA TION TION TION OPERA OPERA TION & & & & & MAINTEN MAINTEN ANCE MANU MAINTEN ANCE MANU ANCE MANU ANCE MANU AL MAINTEN MAINTEN ANCE MANU BW/BD-SERIES BW/BD-SERIES BW/BD-SERIES BW/BD-SERIES BW/BD-SERIES 782-080-GB 09-W13 Edition 4 www.robotpompen-onderdelen.nl info@pompdirect.nl T +31(0)294-457712...
-
Page 2: Table Of Contents
Pump Operation & BW/BD Maintenance Manual Contents ......................page FOREWORD ......................... 4 GUARANTEE ....................... 4 SAFETY AND ENVIRONMENT ..................5 Symbols ............................... 5 General safety instructions ........................5 Environment ............................5 TECHNICAL DATA ....................... 6 General ..............................6 Main parts ............................6 Sound level ............................ -
Page 3: Safety And Environment
Pump Operation & BW/BD Maintenance Manual SAFETY AND ENVIRONMENT Symbols In this manual On the pump General warning Danger of physical injury Danger ! Rotating parts ! Electrical hazard ! Electrical hazard ! Attention ! EC-conformity symbol 3.2 General safety instructions * Only trained and authorized personnel may install * Always connect to a grounded circuit. -
Page 4: Technical Data
Operation & Pump Maintenance Manual BW/BD TECHNICAL DATA Construction: 4.1 General The BW- and BD-pumps are vortex impeller pumps, Two independent shaft seals, running in oil. designed to pump a wide variety of solids contaminated Heavy duty bearings, greased for life. liquids. -
Page 5: Sound Level
Pump Operation & BW/BD Maintenance Manual 4.3 Sound level Depending on duty point and speed, the pump will produce a certain sound level. Next to this the piping system may produce some noise and vibration. By altering the pipe support and using rubber compensators the vibration will be reduced. -
Page 6: Checkpoints Before Installation
Operation & Pump Maintenance Manual BW/BD CHECKPOINTS BEFORE INSTALLATION After unpacking the pump, carry out the following check points: Delivery-check Check for possible transport damage. Check for complete delivery. When the delivery is incomplete or damaged, please contact your dealer immediately. Oil level Check the oil level in the oiltank. -
Page 7: First Pumpstart
Pump Operation & BW/BD Maintenance Manual FIRST PUMPSTART 6.1 Direction of rotation A correct direction of rotation is essential for proper operation. Check the direction of rotation with the arrow on the pumpcasing. This can be done by observing the direction of rotation of the motor or coupling. -
Page 8: Installation Options
Operation & Pump Maintenance Manual BW/BD INSTALLATION OPTIONS 7.1 General: For the BW/BD pumps the following installations are possible: Horizontal, on base plate Vertical, on support -SH Short coupled, horizontal -SV Short coupled, vertical V-belt driven 7.2 Installation - H Horizontal installation on base plate. -
Page 9: Installation -V
Pump Operation & BW/BD Maintenance Manual Installation -V Vertical installation on support. See fig. 7.4. The main parts are: 1. pump unit; 2. bearing unit; 3. flexible coupling; 4. motor support; 5. electromotor; 6. pump support; 7. fixing bolts; 8. delivery pipe; 9. -
Page 10: Installation -K
Operation & Pump Maintenance Manual BW/BD 7.5 Installation -K V-belt driven with high placed motor and frame. See fig. 7.7. The main parts are: 1. pump unit; 2. bearing unit; 3. pulleys; 4. tensioner; 5. electromotor; 6. frame; 7. protection plate (2x); 8. -
Page 11: Maximum Flange Forces And Moments
Pump Operation & BW/BD Maintenance Manual Use a ruler (1) to align the pulleys. If necessary the motor pulley can be moved on the shaft. Loosen the 3 cup screws from the hub and push the pulley towards the motor to set it free from the shaft. Move the pulley to the right position and fasten the cup screws. -
Page 12: Maintenance
Operation & Pump Maintenance Manual BW/BD MAINTENANCE 8.1 General Always disconnect the pump from the mains before inspection or disassembly. Clean the pump thoroughly. 8.2 Maintenance schedule * After the first 20 running hours: Check the oil (see chapter 8.4). If there is more than a few drops of water in it, contact your dealer. -
Page 13: Flexible Coupling
Pump Operation & BW/BD Maintenance Manual Flexible coupling Between motor and pump a flexible coupling is used to absorb vibrations and mis-alignment. Also the dismounting of the bearing housing or motor will become easy. (Not appicable for version -S and -K). For maintenance and renewal of elastomers version -H, see 8.6.1 and 8.6.2. - Page 14 Operation & Pump Maintenance Manual BW/BD 8.6.3 Flexible coupling installation -V To check the coupling remove the protecting hoods from the motor support. See Fig. 8.2 Check if the coupling has not too much clearance with regard to the flanges (1). Remove the screws from the ring (2) and lift it.
-
Page 15: Transport And Storage
Pump Operation & BW/BD Maintenance Manual TRANSPORT AND STORAGE Always use a proper hoisting tool for lifting the pump. Use the lifting eyes as shown in fig.9.1 To avoid oil spil, the pump must be transported and stored in the same position as the installation. Or a sealing plug should be used for the oil tank. -
Page 16: Trouble Shooting
Operation & Pump Maintenance Manual BW/BD 11. TROUBLE SHOOTING 11.1 Safety When working on the motor, make sure Only qualified electricians may do the that the power is switched off. electrical work. When working on the pump make sure it When starting the pump ensure nobody cannot start unexpectedly! goes near rotating parts. -
Page 17: Appendix 1; Dataplate
Pump Operation & BW/BD Maintenance Manual APPENDIX 1; Dataplate The main characteristics of the pump are given on the dataplate. At the first page of this book a label is found containing all the relevant information. The dataplate can be found at one side of the bearinghousing or the motor support (version -S). Remarks Dimension Nr. -
Page 18: Appendix 2; Example Of A Direct Start (Dol) Diagram
Operation & Pump Maintenance Manual BW/BD APPENDIX 2; Example of a direct-on-line connection diagram opposite direction of rotation motor in delta motor in star CODING e1, e2, e3 Line fuses e4, e5 Fuses, primary control-circuit Fuses, secondary control-circuit Maincontactor Motor protection circuit breaker with manual reset Auxiliary relay for motor protection Auxiliary relay for power failure Transformer... -
Page 19: Appendix 3; Example Of A Star-Delta Start (Yd) Diagram
Pump Operation & BW/BD Maintenance Manual APPENDIX 3; Example of a star-delta connection diagram opposite direction rotation motorwiring CODING e1, e2, e3 Line fuses e4, e5 Fuses, primary control-circuit Fuses, secondary control-circuit Motor protection circuit breaker with manual reset Maincontactor Relay delta connection Relay star connection Transformer... -
Page 20: Appendix 4; Notes
Operation & Pump Maintenance Manual BW/BD APPENDIX 4; Notes: Name Date Remarks 22/22 Edition 4 09-W13 782-080-GB www.robotpompen-onderdelen.nl info@pompdirect.nl T +31(0)294-457712...
Need help?
Do you have a question about the BW Series and is the answer not in the manual?
Questions and answers