ASI DOORS 615 Owner's Manual
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ASI DOORS 615 Owner's Manual

High speed interior/exterior/ freezer fabric roll-up
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OWNER'S MANUAL
MODEL 615/615F
High Speed Interior/Exterior/ Freezer Fabric Roll-Up
Manual: 17A260

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Summary of Contents for ASI DOORS 615

  • Page 1 OWNER’S MANUAL MODEL 615/615F High Speed Interior/Exterior/ Freezer Fabric Roll-Up Manual: 17A260...

  • Page 2: Table Of Contents

    GENERAL INFORMATION Safety Practices Warranty Policy Crates and Contents 615 MANUAL INSTALLATION 7-34 Door Measurement Assembly on the Floor Door Assembly Door Mounting Optional Mounting Counterweight Installation Mount Control Panel/Photo Eyes Manual Operation Precaustions W/Frequency Inverter Warranty & Liability Electrical Controls...

  • Page 3: General Information

    CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage NOTE NOTE explains general information ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 4 Replacement labels and literature are availale from ASI Doors, Inc or its representatives 10 If you have any questions, contact your supervisor or your local ASI Doors, Inc representative for assistance 11 Train all service and personnel using or near door on intended use(s) and operation of the door...

  • Page 5: Warranty Policy

    Warranty Policy ASI Doors, Inc (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of one year from the date of original shipment by ASI The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner’s Manual Periodic lubrication and...

  • Page 6: Crates And Contents

    Track Lubricant anchors, inserts, hangers, supports and equipment 6mm Hex Drive needed to install door in accordance with final shop Photo Eyes drawings and manufacturer’s instructions. Schematic Misc. Activation Devices As Ordered ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 7: 615 Manual Installation

    Electric Screwdriver General Purpose Pliers Electric Drill Wire Cutters Hammer Drill Wire Strippers Set of Contrete Drill Bits 1/4” to 5/8” Digital Volt/Ohmmeter Set of Metal Drill Bits 1/4” to 5/8” Silcone Caulk Gun ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 8: Assembly On The Floor

    Assembly On The Floor NOTE Note only ASI Doors qualified personnel are authorized to carry out this work Assembly on the floor: Complete any additional structure support for the doorframe before you begin assembling the door To ease the installation of the door, you may find it desirable to use a fore frame, particularly where the mounting wall is...

  • Page 9: Door Assembly

    Figure 5: Attaching the Slide Guides Align the inner guide with the re-introduction points to assure a straight path for the curtain to travel NOTE Note tighten the hold-down scres firts Figure 6: Securing the Slide Guides ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 10 Place the head assembly of door of the forklift, ensuring that the forks are beneath the u-profile Caution strap the head unit to the forks to ensure that it does not slip from the forks while you are rasing it Figure 8: Placing the Head Assembly on the Forks ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 11: Door Mounting

    (Figure 12) Continue to adjust the door’s postition until it is absolutely plumb and level (Figure 13) Figure 13: Check Inside Dimension Measurement Figure 12: Level and Plumb the Door ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 12 Measure the inside dimension (W) between the two side guides, ensruing that it is the same at the top, middle and bottom Permanently anchor the door in the following order: a Head unit mounting points b Side rail mounting points ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 13: Optional Mounting

    This prevents the curtain from properly sealing Figure 15: Mounting Door Using Fore Frame See figure 16 for various wall mounting techniques ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 14 Optional Mounting Continued Figure 16: Wall Mounting Options ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 15 NOTE Note use of a powered drill or impact driver is NOT recommended, and may damage motor or hex drive Figure 18: Move Curtain Through Drive ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 16: Counterweight Installation

    Remove any excess belt Verify that the weight is mounted Figure 19: Wind Belt on Shaft straight vertically and at an angle Figure 20: Counterweight Pulley Figure 21: Attach Counterweight ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 17: Mount Control Panel/Photo Eyes

    Note the photo eyes emit a low frequency pulsed signal motor cable in its own conduit ) They must beclean and directly aligned for proper operation Note the photo eyes will not line up if the side guides are not plumb and level ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 18: Manual Operation

    In the event of work (on the electrical and/or mechanical part of the installation), the power supply to the frequency inverter must be switched off; to do this, the main switch on the control box must be locked ASI DOORS, INC. (800) 558-7068...

  • Page 19: Warranty & Liability

    This rule also applies to damage resulting from defects that are the consequence of failure to follow the operating instructions or of inadequate maintenance of the door ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 20: Electrical Controls

    CAUTION protect and cover all electrical components inside the control box prior to drilling enclosure Failure to do so may result in component malfunctions ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 21 ASI - installed by others DO NOT SPLICE Control box Incoming power and activators by others Encoder, photoeye cables, and anti-roll switch wires by ASI Connections by others (See Figure 14) Figure 25: Wiring Installation ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 22 Mark/tape for upper and lower photoeye cables before pulling through Option: Second set of Photoeyes Gray Black Black Gray Figure 26: Electrical Connections ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 23 Electrical Controls Continued The ASI Doors Door controller monitors all operations of the door You use this device to: • Define the automatic close timers • Monitor and troubleshoot the input connections • Interpret and correct any malfunctions or alarms Note: The door will not run until the controller display reads ‘Ready’...

  • Page 24: Error Messages

    The encoder is not communicating with the controller Check the wires con- ENCODERCOM_LOSS nections on the harness that plugs into the controller for loose connections The encoder may be damaged and may need to be replaced Table 28: Controller Error Messages ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 25: Electrical Installation

    • For a 3-phase unit, use terminals L1, L2, and L3 • For a Single Phase unit use terminals L1 and L2 Power Connections Figure 29: Power Connections in he Control Box ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 26 Make the Primary Connections: Connect the grounding wire (ground wires and shield wire) to the ground terminals (See Figure Connect the motor wires (black) to terminals T1, T2, and T3 Figure 30: Ground Connections on Terminal Block ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 27: Photoeye Connections

    Confirm set up of the amplifier See figure 40 on page 34 and figure 41 on page 34 Figure 31: 11 Pin Socket For Photoeye Amplifier Wireless Detector Base Figure 32: Terminal Strip, Wireless Detector, And Photo-Eye Amplifier Figure 33: Photoeye Base, Transmitter And Receiver Wiring ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 28 The grey (Transmitter) and black (Receiver) locations on the side frames are reversed forthe upper (2nd) photoeye set installation as shown below 2nd Optional Black Receiver Grey Transmitter Photoeye Set Standard Photoeye Set Grey Transmitter Black Receiver Figure 34: Photoeye Arrangement With Two Sets Of Transmitters And Receivers Installed ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 29: Encoder Connections

    Black = Terminal 3 • Red = Terminal 4 • Green = Terminal 5 Insert the green connector into the Controller See Figure 36 Insertion point for green connector Figure 36: Insertion Point For The Green Connector ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 30: Wiring Accessories

    Verify that the wiring is properly connected and the control box has power • Confirm that the connections are properly grounded • Confirm that the cable connections are positioned in their terminal slots correctly (Photoeyes and Reversing Edge) ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 31: Set Door Limits

    Turn power off and switch T2 & T3 on the terminal block Turn power on and ENTER return to step one Button TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 39: ENTER Button ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 32 Figure 40: JOG DOWN Button Button displays in the LCD MESSAGE DISPLAY COUNTER PhtLimit JOG UP Button TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 41: JOG DOWN Button ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 33 Figure 43: JOG DOWN Button MESSAGE DISPLAY COUNTER Ready #### 1-1/2” TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 44: MENU Button Figure 42: Door Open Position MENU Button Reintroduction Point ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 34: Install Activation Devices

    See figure 45 Figure 45: Accessory Inputs CAUTION install, connect, and then test each of the activation accessories individually before proceeding to the next accessory This allows troubleshooting of each component individually ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 35: Set Timers

    MESSAGE DISPLAY COUNTER Opening Time = ## Open/Close Run Timers TIMERS OPEN CLOSE UP/RESET PROGRAM MC/PB AC/LOOP DOWN CLOSE TIMERS MENU ENTER Figure 46: RUN TIMERS Buttons Increase Setting Figure 47: Adjust Countdown Time Decrease Setting ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 36 NOTE if the value is set to zero, the timer is deactivated and the activations put on terminal number 2 are now in manual operation Press and release the PROGRAM buttons to change the countdown time to the desired duration Increase Setting Figure 49: Adjust Countdown Time Decrease Setting ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 37 NOTE if the value is set to zero, the Door will come down when it reaches the open limit, after receiving an AC/Loop input, a reversing edge input, or a Photo-eye input Increase Setting Figure 51: Adjust Settings Decrease Setting ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 38: Calibrate Wdd Reversing Edge

    4. A green LED illuminates. Activate the edge on the curtain. The LED will go out. Release all buttons. 5. Test the setting by activating the bottom edge. An audible click should be heard and the controller LED should illuminate. Figure 52: WDD Receiver ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 39: Photocell Installation And Set-Up

    Install Covers: As a final step, ensure that all covers are installed on the door Figure 54: Photoeye DIP Switch Presets • Motor / Fabric Roll • Side Guides ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 40: Maintenance

    NOTE service performed by unauthorized persons may void the Door warranty NOTE the door must be lubricated monthly to ensure proper operation Apply white lithium spray grease along the inner face of the side guides and the curtain teeth ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 41: Maintenance Table

    Repair and adjust as • Inspect nylon pulley for wear described in this manual • Verify that counter weight movement is not obstructed • Verify that pulley support is not bent or shifted to the side ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 42 For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments Asi doors reserves the right to discontinue any part and make design changes without notice...
  • Page 43 When ordering parts, specify NOTE this table lists description of parts for Job Number, Door Number identification purpose shown on page 45 through and Manufacture Date 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...

  • Page 44: Replacement Parts

    Replacement Parts NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 45 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 46 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 47 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 48 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 49 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 50 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 51 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 52 Replacement Parts Continued NOTE NOTE this table lists description of parts for identification purpose shown on page 44 through 58 Consult ASI parts department to order replacements ASI DOORS, INC. (800) 558-7068 asidoors.com...
  • Page 53 Window, Banner, PVC, 15” H Per Ft Width 16B0053NN Window, Banner, PVC, 24” x 24” 24A0118NV (OPTION) Curtain assembly, < 45 sq Ft, 615/615F 24A0118NV (OPTION) Curtain assembly, < 96 sq ft, 615/615F 24A0118NV (OPTION) Curtain assembly, < 175 sq ft, 615/615F 24A0118NV (OPTION) Curtain assembly, <...
  • Page 54 ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068...

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