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IKARI Clean Eco Line GX Mini Instruction Manual

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High Performance Vacuum Insect Trap
Instruction Manual
February 2021, First edition
To use the product safely and correctly, be sure to read this manual before using the product.
Be sure to keep this manual in a safe place for future reference.
IKARI SHODOKU CO., LTD.
Document control number
B-GXM01-0111WM

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Summary of Contents for IKARI Clean Eco Line GX Mini

  • Page 1 February 2021, First edition To use the product safely and correctly, be sure to read this manual before using the product. Be sure to keep this manual in a safe place for future reference. IKARI SHODOKU CO., LTD. Document control number B-GXM01-0111WM...

  • Page 2: Introduction

    In addition, keep this manual in an easily accessible place and be careful not to lose it. Trademarks This product is a registered trademark of IKARI SHODOKU CO., LTD. (hereafter referred to as “IKARI SHODOKU”). Copyrights The copyrights for this manual belong to IKARI SHODOKU or its licensor.

  • Page 3: Notations In This Manual

    Notations in This Manual Meaning of signal words Failure to observe the descriptions in this manual may cause a physical risk to the human body or material damage. This manual describes such matters using signal words including “WARNING” and “CAUTION” as follows. Thoroughly read and understand the descriptions with these signal words in advance and comply with their details.

  • Page 4: Period Of Service And Time Limit On Supply

    When the production of a generic electronic part is discontinued, IKARI SHODOKU will predict requirements and make an effort to secure an appropriate quantity. However, in some cases, we may discontinue the supply of some of the maintenance parts before 6 years after the discontinuation of production of the product.

  • Page 5: Table Of Contents

    Contents Introduction ........................2 Trademarks ..........................2 Copyrights ............................ 2 Target readers ..........................2 Attention ............................2 Notations in This Manual ....................3 Meaning of signal words ......................3 Meaning of pictograms ........................ 3 Period of Service and Time Limit on Supply ..............4 Standard period of service by design ..................
  • Page 6 3.2.3 Pole stand (optional part) ..................24 3.2.4 Blindfold cover (optional part) ................24 Usage ........................25 4.1 Preparation before use ...................... 25 4.1.1 Checking the installation of the insect trap lamp........... 25 4.1.2 Set the insect trap bag................... 26 4.1.3 Setting the attractant ....................

  • Page 7: For Safe Use

    1 For Safe Use For Safe Use This chapter describes the matters that should be observed in order to use the product safely and prevent injury to the customer or other people and damage to property. Be sure to read and thoroughly understand this manual to properly use the product. Cautions on operation •...
  • Page 8 1 For Safe Use • Do not drop or apply a strong shock to the product. If you have dropped or applied a strong shock to the product, immediately unplug the power plug and stop using the product. Continuing to use the product may cause a fire or an electric shock.

  • Page 9: Cautions On Maintenance And Inspection

    1 For Safe Use Cautions on maintenance and inspection • Always turn OFF () the power switch and unplug the power plug from the socket before cleaning the product or replacing the consumables. WARNING • When cleaning the product or replacing the consumables, follow the cautions and procedures described in the relevant sections of “5 Maintenance and Inspection”.

  • Page 10: Product Nameplate

    1 For Safe Use Product nameplate The nameplate describing the serial No., rating, and so on, of the product is attached as shown in the figure below. If the product nameplate is peeling off or deteriorating and becoming illegible, contact your local dealer and obtain a new product nameplate.

  • Page 11: Product Overview

    2 Product Overview Product Overview Product functions The product captures insects (flying insects), including house flies, humpbacked flies, fruit flies, etc. that cause problems in food plants, restaurants, supermarkets, and so on. In addition to the insect trap lamps (ultraviolet rays) and the suction using the fan, the product is also equipped with an attractant that is especially effective against large flies as a standard feature, enabling it to capture insects that could not be trapped with adhesive type.

  • Page 12: Features

    IKARI SHODOKU original attractant The IKARI SHODOKU original attractant (accessories) can increase the insect trapping effect. Suction method The suction structure enables you to efficiently capture a variety of flying insects. Suctioning is particularly effective against smaller insects.

  • Page 13: Specifications

    2 Product Overview Specifications 2.3.1 Product specifications Item Description Name Clean Eco Line GXmini Dimensions Width 430 mm × height 470 mm × depth 190 mm Weight Approx. 6 kg (excluding wall mounting fixture) Insect trap lamp 10 W × 2 (FL10SBL) Power supply 240 V AC 50 Hz Power consumption...

  • Page 14: Optional Parts

    2 Product Overview For the product codes, product names, and specifications of the consumables, Reference refer to “8 List of Consumables and Optional Parts”. 2.3.3 Optional parts Name Exterior Description Pole stand for Clean Eco Line Dimensions: GXmini W 420 mm × H 620 mm × D 420 mm Weight: Approx.

  • Page 15: Name And Operation Of Each Part

    2 Product Overview Name and operation of each part 2.4.1 Front of the main unit No. Name Description Fluorescent lamp socket The insect trap lamp is inserted. Insect trap lamp Fluorescent lamp for the insect trap (10 W × 2). A specification of the lamp with shatter-proof film is also available.

  • Page 16: Back Of The Main Unit

    2 Product Overview 2.4.2 Back of the main unit No. Name Description Wall mounting hook The wall mounting fixture is inserted. 2.4.3 Sides of the main unit No. Name Description Filter For cleaning the exhaust air. Control cover The fuse is housed behind the cover. Power cord Wiring for supplying the power.

  • Page 17: Inside Of The Center Cover

    2 Product Overview 2.4.4 Inside of the center cover No. Name Description Insect trap bag fixing clip Metal fixture for fixing the insect trap bag. Insect trap bag Collects the captured insects. The double structure of the insect trap bag prevents the trapped insects from escaping. No.

  • Page 18: Behind The Control Cover

    2 Product Overview 2.4.5 Behind the control cover Name Description Fuse To replace the fuse, rotate this cap counterclockwise and remove the fuse (250 V, 4 A).

  • Page 19: Installation

    3 Installation Installation Before installation 3.1.1 Precautions for installation Observe the following for the installation: • The rated voltage of the product is 240 V. Do not supply power other than the rated value. WARNING • When mounting the product on the wall, select a place with sufficient strength and securely install the product.

  • Page 20: Installation Space

    3 Installation Location with an adhesive objects The fan may fail if it suctions vapor emitted from a highly adhesive materials for a long period. Example: Manufacturing or treatment process that handles highly glutinous foods (such as in food manufacturing factories). Operation on an unsteady stand, or a tilted or unstable location Injury, malfunction, damage, or contact failure may occur.

  • Page 21: Unpacking And Check Of Items In The Package

    3 Installation 3.1.3 Unpacking and check of items in the package The product is packed and protected for shipment with a cardboard box, plastics, and cushioning material. After the arrival of the product, open the cardboard box and check that all the items described in “2.3.2 Accessories”...

  • Page 22: Installation Method

    3 Installation Installation method 3.2.1 For wall mounting • Always use the provided wall mounting fixtures. If you use a metal fixture other than the provided one, injury due to damage or falling of the main unit may occur. • In principle, request a special construction contractor to WARNING mount the product on the wall.
  • Page 23 3 Installation Shape and size of the wall mounting fixture (mm) Mounting the main unit After fixing the wall mounting fixture to the wall, securely fit the wall mounting hooks onto the wall mounting fixture. Wall mounting hook Wall mounting fixture...

  • Page 24: For Direct Placement

    3 Installation 3.2.2 For direct placement Select a location appropriate for the installation of the main unit and place the main unit upright. 3.2.3 Pole stand (optional part) When using the dedicated pole stand for the Clean Eco Line GXmini (optional part), secure the product with the 4 screws from the bottom of the dedicated pole stand (for more details, see the instruction manual supplied with the dedicated pole stand).

  • Page 25: Usage

    4 Usage Usage Preparation before use 4.1.1 Checking the installation of the insect trap lamp. Strip the tape that has secured the protective grille during shipment. Tape Lift the protective grille by approximately 5 mm to release the upper hook, and then open the grille toward the front.

  • Page 26: Set The Insect Trap Bag

    4 Usage 4.1.2 Set the insect trap bag. Insert the key into the keyhole on the center cover. Rotate the key counterclockwise to unlock. Keyhole Lower the tab of the center cover lock to unlock the center cover. Tab of the center cover lock Open the center cover toward the front.
  • Page 27 4 Usage Strip the tape that has secured the insect trap bag fixing clip during shipment, and then remove the clip. • Be careful not to cut your fingers and the like with the CAUTION edge of the insect trap bag fixing clip. Tape Insect trap bag fixing clip Insert the insect trap bag along the insect trap bag fixing frame.

  • Page 28: Setting The Attractant

    4 Usage Fix the insect trap bag using the insect trap bag fixing clip. When installing the insect trap bag fixing clip, ensure that the wire attachment Note position on the clip is located on the right side. Wire attachment position Insect trap bag fixing clip...
  • Page 29 4 Usage Lower the tab of the center cover lock to unlock the center cover. Tab of the center cover lock Open the center cover toward the front, and then set the attractant (1 or 2 packets) in the attractant pocket. Do not tear the packet made of non-woven fabric.

  • Page 30: Inserting The Power Plug Into The Socket

    4 Usage 4.1.4 Inserting the power plug into the socket • Do not touch the main unit, power plug, or socket with WARNING wet hands. Doing so may cause an accident including an electric shock. Insert the power plug into the socket.

  • Page 31: Startup Method

    4 Usage Startup method Before turning ON the power switch, check that the items described in “4.1 Preparation before use” have been completed. Turn ON ( | ) the power switch on the front left side of the main unit. The power indicator is lit while the product is in operation.

  • Page 32: Maintenance And Inspection

    5 Maintenance and Inspection Maintenance and Inspection Cleaning of the main unit Maintenance and inspection cycle: every day Cleaning method • Do not splash water on the product. Doing so may cause a fire or malfunction. WARNING • Do not use water, detergent, or chemicals for the resin part of the fluorescent lamp socket.

  • Page 33: Replacement Of The Insect Trap Bag

    5 Maintenance and Inspection Replacement of the insect trap bag Maintenance and inspection cycle: every month (determine according to the capture amount and so on) • Turn OFF () the power switch and unplug the power WARNING plug from the socket before replacing the insect trap bag.
  • Page 34 5 Maintenance and Inspection Open the center cover toward the front. Center cover Remove the insect trap bag fixing clip. Insect trap bag fixing clip Slide the old insect trap bag toward the front and then remove it. When discarding the removed insect trap bag, collect the insect trap bag into a plastic bag with fastener and the like.

  • Page 35: Washing And Replacing The Filter

    5 Maintenance and Inspection Washing and replacing the filter Maintenance and inspection cycle: washing every month (determine the replacement cycle according to the condition of dust attachment). Note that the filter can be reused up to approximately three times as a reference. •...
  • Page 36 5 Maintenance and Inspection Mount the filter case onto the main unit. At this time, push the case on the side with the tab onto the main unit until you Note hear a click, so that the case is securely locked. Visually check the tab to confirm that the case is securely locked.

  • Page 37: Replacement Of The Insect Trap Lamp

    CAUTION due to damage to the lamp or scattering of broken pieces. • Always use the insect trap lamp specified by IKARI SHODOKU. Otherwise, the life of the insect trap lamp NOTICE may be shortened or malfunction of the product may occur.
  • Page 38 5 Maintenance and Inspection Rotate counterclockwise the left and right socket caps of the insect trap lamp to remove them. Socket cap Pull out the terminals of the insect trap lamp along the grooves of the fluorescent lamp sockets. Socket Put the socket cap, packing presser, and rubber packing on the new insect trap lamp in this order.
  • Page 39 5 Maintenance and Inspection Insert the pins on both ends of the insect trap lamp into the grooves on the fluorescent lamp sockets. Push the insect trap lamp until you hear a click to mount Fluorescent lamp socket groove Check if the insect trap lamp is dislocated or unsteady. Rotate clockwise the left and right socket caps of the insect trap lamp to tighten them.

  • Page 40: Replacement Of The Attractant

    • Turn OFF () the power switch and unplug the power WARNING plug from the socket before replacing the attractant. • Use the genuine attractant from IKARI SHODOKU NOTICE (Natechno-Lure BS Bag). Replacement method Insert the key into the keyhole on the center cover. Rotate the key counterclockwise to unlock.
  • Page 41 5 Maintenance and Inspection Open the center cover toward the front, and then remove the old attractant from the attractant pocket on the back of the center cover. Collect the removed attractant into a plastic bag with fastener and the like. Set the new attractant (1 or 2 packets) in the attractant pocket.

  • Page 42: Replacement Of The Fuse

    5 Maintenance and Inspection Replacement of the fuse Maintenance and inspection cycle: when the fuse has blown • Turn OFF () the power switch and unplug the power WARNING plug from the socket before replacing the fuse. Replacement method Open the control cover. When you push the right edge of the cover until hearing a click and then release the cover, the cover is opened by a spring action.

  • Page 43: Troubleshooting

    6 Troubleshooting Troubleshooting If a phenomenon described in the table below occurs during the operation of the product, refer to the causes and the countermeasures and properly address the issue. If the issue is not resolved by taking the countermeasures described in the table below, or if a fault that is not described in the table below occurs, stop the operation and contact your local dealer.
  • Page 44 6 Troubleshooting Phenomenon Cause Countermeasure The insect trap lamp The glow starter is burnt If the insect trap lamp does not does not light up when out or an internal fault light up even after the the switch is turned ON. occurs.

  • Page 45: Storage And Disposal Of Product

    7 Storage and Disposal of Product Storage and Disposal of Product Storage when the product is not operated for a long period When the product is not operated for a long period, observe the following: • Remove and store the attractant and the insect trap bag. •...

  • Page 46: List Of Consumables And Optional Parts

    8 List of Consumables and Optional Parts List of Consumables and Optional Parts When you order the consumables or the optional parts, check the product codes and product names listed in the table below before contacting your local dealer. Consumables Product Product name Specifications...
  • Page 47 • Other failure/damage caused by usage that is not described in the Instruction Manual. Retainment period of repair parts IKARI SHODOKU will retain the electric components for repairing the product for 6 years after the discontinuation of production. The electric components for repair include alternative parts with the same functions.
  • Page 48 Revised date Revised contents Ver. 1.0 February, 2021 First edition February, 2021. First edition published Manufactured and IKARI SHODOKU CO., LTD. distributed by Main office 11th floor Agri Square Shinjuku, 5-27-11 Sendagaya, Shibuya City, Tokyo 151-0051 TEL: +81-3-3356-6191 FAX: +81-3-3350-1405...

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