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Swisslog ERS 69 Assembly Instructions Manual

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Assembly Instructions
ERS 69 Steel Supports
November 20
Content:
ERS 69 Steel Supports
ERS 69 Diagonal Struts
ERS 69 Cable Tray

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Summary of Contents for Swisslog ERS 69

  • Page 1 Assembly Instructions ERS 69 Steel Supports Content: ERS 69 Steel Supports ERS 69 Diagonal Struts ERS 69 Cable Tray November 20...
  • Page 2 Copyright for this manual Swisslog GmbH holds the copyright on this manual. The manual contains standards, drawings and illustrations which may not be disclosed, published or duplicated, either fully or in part, not used for any other purpose than the installation referred to in this manual, without the prior written consent of Swisslog GmbH.

  • Page 3: Table Of Contents

    Assembly Instructions ERS 69 Steel Supports Content GENERAL SAFETY INSTRUCTION ........................3 ..............................3 ARGET GROUP ......................3 EPRESENTATION OF WARNINGS AND USE ........................4 EQUIREMENTS AND ONDITIONS ................................7 ISKS PRODUCT INFORMATION ..........................9 ERS 69 S ........................9...

  • Page 4: General Safety Instruction

    Assembly Instructions ERS 69 Steel Supports 1 General Safety Instruction 1.1 Target group This documentation is aimed at users with the following knowledge and skills: • Advanced knowledge of mechanical engineering • Advanced knowledge of electrical engineering 1.2 Representation of warnings and use...

  • Page 5: Requirements And Conditions

    Assembly Instructions ERS 69 Steel Supports 1.3 Requirements and Conditions Supplement to the documentation - Generally applicable and local rules for accident prevention. - Law on staff protection. - Regulations on the protection of the environment. Qualification of staff - You have the required training.
  • Page 6 Assembly Instructions ERS 69 Steel Supports Correct maintenance - Appropriately trained maintenance staff. - You are familiar with the maintenance measures. - You have completed the tests required within the time period laid down. - You use suitable tools. - Immediately rectify any defects or damage which occurs.
  • Page 7 - The removal of or ignoring of safety equipment. - The ignoring of safety notices. 1.3.3 Special Regulations These regulations apply when working with the ERS 69 Steel Supports. Clothing & Appearance - Wear suitable work clothes and Personal Protection Equipment (no loose hanging clothes, safety shoes, gloves, etc.).

  • Page 8: Risks

    Assembly Instructions ERS 69 Steel Supports 1.4 Risks Danger Cause Avoidance Permanent injury to the area of Excessive bodily strain during Do not manually lift the the spine manual lifting of the products product Permanent injury to the area of...
  • Page 9 Assembly Instructions ERS 69 Steel Supports Danger Cause Avoidance Serious injury to body parts During set up, sharp edges of Wear protective gloves during the frame are accessible handling of the conveyor Wear protective gloves during set up of the conveyor...

  • Page 10: Product Information

    2.1.1 Product Description The ERS 69 Steel Support System is used to support ERS Conveyors. The ERS 69 Steel Support System is available in different sizes and could be fitted with different options. The ERS 69 Steel Support System consists of the following principal components: •...
  • Page 11 Assembly Instructions ERS 69 Steel Supports 2.1.2 Support guidelines For safe operation of the ERS Conveyors, sufficient support is needed. The following support guidelines should always be followed: • ERS Conveyors needs to be supported in at least every 1.5 m distance •...

  • Page 12: Ers 69 Steel Supports

    ERS 56- 57 and the ERS 70 Conveyor Modules. 2.3 ERS 69 Diagonal Struts The ERS 69 Diagonal Struts are used to increase the stability of the ERS 69 Steel Supports. The ERS 69 Diagonal Struts are available in two lengths.
  • Page 13 Assembly Instructions ERS 69 Steel Supports V3.0 ©Copyright 2020 by Swisslog GmbH...

  • Page 14: Ers 69 Diagonal Struts

    Assembly Instructions ERS 69 Steel Supports 3.2 ERS 69 Diagonal Struts General technical data Dimensions α 20° to 70° V3.0 ©Copyright 2020 by Swisslog GmbH...

  • Page 15: Ers 69 Cable Tray

    Assembly Instructions ERS 69 Steel Supports 3.3 ERS 69 Cable Tray General technical data Dimensions L dimension 3024 mm V3.0 ©Copyright 2020 by Swisslog GmbH...

  • Page 16: Transportation

    Assembly Instructions ERS 69 Steel Supports 4 Transportation 4.1 Transportation Transportation - Only qualified and authorized personnel should transport the packaged ERS RollerDrive Conveyor Modules. - If packaged contents are unstable, unload the package unit by unit and not by truck.

  • Page 17: Assembly And Installation

    5.1.2 Qualified Personnel Assembly and installation of the ERS 69 Steel Support System can only be done by properly instructed personnel. This personnel must be under the supervision of a manager who is technically competent and trained concerning the following: The products and their use.
  • Page 18 Comply with the designed layout. Before starting assembly, clean the work site to create a safe environment. If other systems connect to the ERS 69 Steel Support System, use the same reference points to level the systems. Before unpacking the shipped ERS 69 Steel Support System, check the stability before remove packaging.
  • Page 19 3. In the event of an accident: provide first aid and call the emergency services. 4. Inform qualified personnel. 5. Have the system repaired by qualified maintenance personnel. 6. Do not use the conveyor including ERS 69 Steel Support System until authorized by qualified maintenance personnel. V3.0...

  • Page 20: Ers 69 Steel Supports

    5.2 ERS 69 Steel Supports 5.2.1 Mounting/ dismounting the ERS Steel Supports Mounting/ dismounting the ERS 69 Steel Supports: Step 1 Make sure that the mounting surface meets the requirements needed. Step 2 Place the Steel Supports at the required position.

  • Page 21: Ers 69 Diagonal Struts

    5.3 ERS 69 Diagonal Struts 5.3.1 Mounting/ dismounting the ERS Diagonal Struts Mounting/ dismounting the ERS 69 Diagonal Struts: Step 1 Make sure that the mounting surface meets the requirements needed. Step 2 Place the Diagonal Strut at the required Steel Supports.

  • Page 22: Ers 69 Cable Tray

    ERS 69 Steel Supports 5.4 ERS 69 Cable Tray 5.4.1 Mounting/ dismounting the ERS 69 Cable Tray – On top of the crossmember Mounting/ dismounting the ERS 69 Cable Tray: Step 1 Place the Cable Tray at the required position on the crossmember.
  • Page 23 ERS 69 Steel Supports 5.4.2 Mounting/ dismounting the ERS 69 Cable Tray – Underneath the crossmember Mounting/ dismounting the ERS 69 Cable Tray: Step 1 Place and tighten the Crossmember Support Hooks on one side of the crossmember with 2 M8 bolts and nuts.
  • Page 24 Assembly Instructions ERS 69 Steel Supports 5.4.3 Mounting/ dismounting the ERS 69 Cable Tray – Underneath the conveyor Mounting/ dismounting the ERS 69 Cable Tray: Step 1 Place the required Cable Tray Support Kits at the required positions underneath the conveyor, using the two M8 hammerhead Bolts.

  • Page 25: Ers Conveyor

    Step 1 Make sure at least two ERS 69 Steel Supports are placed and aligned. Step 2 Push and slide the conveyor over the hammerhead bolts on both ERS 69 Steel Supports . Step 3 Tighten the M8 hammerhead bolts and nuts.
  • Page 26 Step 1 Make sure at least two ERS 69 Steel Supports are placed and aligned. Step 2 Push and slide the conveyor over the hammerhead bolts on both ERS 69 Steel Supports . Step 3 Tighten the M8 hammerhead bolts and nuts.

  • Page 27: Cleaning, Maintenance And Replacements

    Assembly Instructions ERS 69 Steel Supports 6 Cleaning, Maintenance and Replacements Make sure the ERS 69 Steel Support System is disconnected from any power source when carrying out cleaning, maintenance or replacements. 6.1 General information 6.1.1 Cleaning Information Products - Do not use abrasive products, pressurized jets or products which may cause oxidization or damage the equipment.

  • Page 28: Storage And Disposal

    6.1.3 Maintenance intervals Defines the maintenance intervals according to the operating hours. During these periods, the ERS 69 Steel Support System has to be disconnected from the electrical network, cleaned, and investigated for wear. Faults observed during the inspections and unforeseen changes must be corrected immediately.

  • Page 29: Appendix

    Assembly Instructions ERS 69 Steel Supports 8 Appendix Attachment: Declaration of Incorporation of partly completed machinery V3.0 ©Copyright 2020 by Swisslog GmbH...

  • Page 30: Declaration Of Incorporation Of Partly Completed Machinery

    Assembly Instructions ERS 69 Steel Supports Declaration of Incorporation of partly completed machinery V3.0 ©Copyright 2020 by Swisslog GmbH...
  • Page 31 Assembly Instructions ERS 69 Steel Supports V3.0 ©Copyright 2020 by Swisslog GmbH...
  • Page 32 Assembly Instructions ERS 69 Steel Supports V3.0 ©Copyright 2020 by Swisslog GmbH...
  • Page 33 Assembly Instructions ERS 69 Steel Supports V3.0 ©Copyright 2020 by Swisslog GmbH...

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