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FK Motors FK 200 Manual

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INTRODUCTION
Thank you for choosing FKM. Do take some time to understand the contents of this manual before using this motorcycle. The industry-leading FK 200/200-D is a
high-quality motorcycle designed and developed for you by our company using modern production technology. The motorcycle is of high degree technical
performance and reliability and fully complies with the latest national emission standards. This is an environmentally-friendly motorcycle that meets the demand
of our modern society. Using this motorcycle make your work and life, comfortable and convenient.
This manual provides an overview of the correct care and maintenance methods for our motorcycles. Proper use of the motorcycle as instructed by the manual
will keep it durable and malfunction-free. If you have any questions regarding the operation and maintenance of your motorcycle, please contact an authorised
FKM dealer.
We have professionally trained technicians who are ready to provide you with the best using a full range of tools and equipment.
All configurations and parameters are for reference only. All contracts are subjected to the actual configurations of the manufacturer.
The motorcycle is in line with GB7258 Safety Specifications for motors v ehicles operating on the roads and the
Q/FKMT11 Corporate Standards.

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Summary of Contents for FK Motors FK 200

  • Page 1 INTRODUCTION Thank you for choosing FKM. Do take some time to understand the contents of this manual before using this motorcycle. The industry-leading FK 200/200-D is a high-quality motorcycle designed and developed for you by our company using modern production technology. The motorcycle is of high degree technical performance and reliability and fully complies with the latest national emission standards.
  • Page 2 Important information is distinguished in this manual using the following notations. This is the safety alert symbol indicating potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A warning indicates a hazardous situation which, if not avoided, could result in serious injury or death. A caution indicates special precautions that must be taken to avoid damage to the vehicle or other properties.

  • Page 3: Table Of Contents

    Table of Contents 1. Key points for safe riding 4. Instruments & control function Safety Information …………………………………… 04 Fuel tank and tank cap ………………………….… 11 Protective Clothing …………………………………… 04 Seat cover removal ………………………………… 11 Instructions for vehicle refitting ……………..… 05 Guidelines for fuel &...
  • Page 4 6. Repair & maintenance Ignition plug inspection and replacement ……………… 25 Daily maintenance of engine EFI system ………………… 26 Throttle inspection & adjustment ………………………… 18 Precautions for engine EFI system troubleshooting … 26 Valve clearance inspection & adjustment ………………. 18 Vehicle storage guidelines ………………………………………...

  • Page 5: Key Points For Safe Riding

    1. Key points for safe riding This is the safety alert symbol indicating potential personal injury hazards. Obey all safety messages that follow this symbol Protective clothing to avoid possible injury or death. 1. Wearing a riding helmet, proper eyewear, gloves or other protective Safety information apparel that will enhance personal safety.

  • Page 6: Instructions For Vehicle Refitting

    Instructions for vehicle refitting Accessories It is not in compliance with traffic safety and is in violation of traffic FKM accessories have been specially designed and test on your management regulations to randomly refit the motorcycle or motorcycle. If the rider selects and installs non-FKM accessories, he/she change the location of original parts.

  • Page 7: Overall View Of Vehicle

    2. Named parts of motorcycle (Top View) 1. Instrument panel 2. Front brake handlebar 3. Rear view mirror 4. Right handlebar switch 6. Rear brake pedal 7. Clutch handlebar 8. Accelerator knob 9. Fuel tank lock 10. Front pedal 11. Rear pedal 12. Silencer 13. Electric door lock Page 06...

  • Page 8: Named Parts Of Motorcycle (Side View)

    2. Named parts of motorcycle (Side View) 1. Battery 2. Fuel tank shield 3. Front seat 4. Rear seat 5. Rear hand grab 6. Front seat ring-pull 7. Rear seat ring-pull 8. Drive Chain 9. License plate lamp 10. Headlight 11.

  • Page 9: Vehicle Identification

    3. Vehicle identification Location of Vehicle Identification Number (VIN), Vehicle Nameplate & Engine number The VIN and engine number will be needed when registering your motorcycle. The two numbers are also required by the maintenance station if you want to purchase new parts. Please refer back for future reference.

  • Page 10: Instruments & Control Function

    Download FK Motors on the handset (For Android phone, the user need to download from Tencent Txappcenter; For Apple phones, search for FK Motors in the AppStore), which allows the user to Functions of the keys: look for information on the motorcycle type.

  • Page 11: Ignition Lock

    Ignition lock The ignition lock, which is located in Options Description the lower middle of the instrument, has 3 options This option enables to turn on the high beam of headlight. This option enables to turn on the dipped beam of headlight. This option enables to turn on the front &...

  • Page 12: Fuel Tank And Tank Cap

    Seat cover removal Fuel tank and tank cap 1. Detach the left side cover of the fuel tank by pulling it out from rubber The fuel tank capacity is 8 litres, of which 1.2 litres is the reserved fuel. grommet, revealing the seat lock and unlock it using key to remove the The recommended octane level of unleaded gasoline used must be rear seat cover.

  • Page 13: Guidelines For Fuel & Engine Oil

    Guidelines for fuel & engine oil 3. Inspection of engine oil level 1. Fuel The recommended octane level of unleaded gasoline used must be Please check the engine oil occasionally and ensure that the oil level must 92# & above. be between the lower and upper limits of the oil scale.

  • Page 14: Engine Lubricating Oil

    Tyre wear and tear inspection Engine lubricating oil Inspection on tyre pressure is recommended at least once per month, When using the motorcycle, conduct regular checks on the engine using a pressure gauge. Whenever there are signs of insufficient tyre lubricating oil.

  • Page 15: Abnormal Wear And Tear Inspection

    Abnormal wear & tear inspection Tyre punctures Check for signs or any abnormal wear & tear on the contact surface of Repair for punctures or disassembly of wheels needs special tools and the tyre and replace a new tyre if necessary. skill sets.

  • Page 16: Operating Instructions Of Motorcycle

    5. Operating instructions of motorcycle Pre-operation checks Inspect the motorcycle before operating it. Spending a few minute in inspecting the motorcycle before riding off will reduce unnecessary problems during riding, save time on hassles and ensuring a safe, comfortable ride. ●...

  • Page 17: Collection Of Motorcycle Inspection

    Collection of motorcycle inspection Carrying out an itemised inspection in the first 500km is the most ● Operate the throttle handlebar properly to reduce the rotational speed important check during the running-in period. All the engine parts by of the engine together with the use of the brakes. then have already been properly ran-in.

  • Page 18: Gearshift Diagram

    ● Braking performance will be badly affected in wet, rainy, or muddy road conditions. Therefore, slowing down and drive attentively is highly recommended. Gearshift diagram ●When approaching a steep slope, both front and rear brakes should be Gearshift options of the motorcycle are as shown in the figure below: used intermittently, as continous braking will cause the brakes to over Forward step Forward lift...

  • Page 19: Repair & Maintenance

    6. Repair and maintenance Valve clearance inspection & adjustment Too large of valve clearance will generate noise. Too small or no valve clearance will prevent the valve from closing, resulting in valve ablation Throttle inspection & adjustment and insufficient engine power. Therefore, the valve clearance should be done at regular intervals.

  • Page 20: Clutch Adjustment

    3. Insert the thickness gauge between the valve clearance adjusting Drive chain screw and the valve rocker arm, then check the clearance between The service life of the drive chain depends on good lubrication and proper the two valves. adjustments. Poor maintenance causes early wear and damage to the Standard valve clearance: Intake 0.08~0.10mm chain and chain wheel.

  • Page 21: Drive Chain Adjustment

    Drive chain adjustment Front & rear brakes adjustments ●Loosen the connecGng rod locking nut and rear axle shaP nut, then turn the adjusting bolt. ●Twist, rotate and adjust both sides of the adjustment nuts to ensure that the position of the chain adjuster are at identical marking. Next, tighten the sleeve nuts and rear axle shaft nut.

  • Page 22: Free Stroke Of Front Brake

    Free stroke of front brake Brake pad wear limit indicator The free stroke of the front brake is 10-20mm. The key to inspection the condition of the brake pad for the front wheel is to check whether the brake pad wear limit indicators can be seen. If the wear exceeds the indicators, replace the brake pad accordingly.

  • Page 23: Battery

    Battery Battery mounting & dismounting This motorcycle is equipped with a maintenance-free (Sealed) battery. 1. Loosen the screws of the left side cover of fuel tank. After the first filling of battery water, checking of the level of electrolyte 2. Pull the side cover upwards and remove the side cover. in the battery is not required and topping up with distilled water will be 3.

  • Page 24: Fuse

    Fuse box The fuse box is located near the battery. Specifications of the fuse are as 1. When the battery is removed, make sure that the main switch is at OFF position to avoid short circuit. follows: 2. Pay special attention that the positive and negative anodes of wires Main fuse: 15A (On starting relay) should correspond to the positive and negative terminals of the Auxiliary fuse: 10A (Lighting &...

  • Page 25: Overall Maintenance Of Motorcycle

    Overall maintenance of motorcycle Regular maintenance is the key to safety, reliability and Cycle No. of month or distance travelled (Whichever comes first, for every operational performance of the motorcycle. Please carry x100km, or interval of months) out all checks as per in the maintenance table during Item No.

  • Page 26: Lubricating Oil Replacement

    Lubricating oil replacement The quality of lubricating oil is a major factor affecting the service life of the engine. Therefore, it should be replaced as scheduled. Replacement of the lubricating oil should be carried out when the engine is still warm. Place the vehicle upright on a stable and level surface to ensure that the oil is fully discharged from the crank case.

  • Page 27: Daily Maintenance Of Engine Efi System

    3. Changing/Replacement of engine coolant Engine coolant Place motorcycle level ground, deploy the side stand & let the engine 1. Features of engine coolant cool down to room temperature. Place servicing tray below the outlet Properties of engine coolant for liquid-cooled engines are low freezing pipe under the engine, unscrew the cap and allow the coolant to drain points, high boiling points and reduces wear &...

  • Page 28: Vehicle Storage Guidelines

    Vehicle storage guidelines For long-term storage of the motorcycle, you should take some 6. Apply a layer of lubricating oil to the drive chain. measures before storing it properly so as to prevent the parts from 7. Inflate the tyre to its recommended pressure. After the motorcycle is malfunctioning.

  • Page 29: When Unused Motorcycle Is Used Again

    3. Always test the brakes are in working condition before operating the When reusing a motorcycle motorcycle again. It requires repeated tries on the brakes before it 1. If the motorcycle has been stored for more than 4 months, replace resumes its normal functions.

  • Page 30: Main Technical Parameters

    7. Main technical parameters Engine parameters Main parameters of the finished motorcycle Model 166ML 1960×790×1080 L×W×H（mm） Cylinder diameter X stroke (mm) 66X57.8 Wheel Base 1360mm Capacity (ml) Unloaded weight 138kg 10:1 Compression ratio（∑） Max. loading weight 150kg Rated power/rotate speed kw 12/7500 Min.

  • Page 31: Common Troubleshooting & Faq

    8. Common Troubleshooting & FAQ Fault symptoms Possible causes Remedy actions Shift out of gear 1. Worn-out variable gear and 1. Replace worn-out variable gearshift pointer gear and gearshift pointer 2. Spring is broken 2. Replace broken spring Transmission case 1.

  • Page 32: Engine Troubleshooting & Faq

    Engine troubleshooting & FAQ Fault location Fault symptoms Possible causes Remedy actions Fuel feed The fuel feed system is not able to 1. No fuel in the fuel tank 1. Refueling the fuel tank system supply oil and the engine is difficult 2.

  • Page 33: Engine Efi System Malfunction Indicators

    Engine crank Engine unable to start or 1. Damaged or worn-out piston 1. Replace damaged or worn-out piston ring train engine cut- ring 2. Clean the piston and ring mechanism off while travelling: 2. Stucked / unmovable piston 3. Adjust or replace intake valve 1.
  • Page 34 Safety information In order to facilitate customers to perform fault diagnostics and maintenance, according to the requirements of relevant regulations such as OBD2 Euro IV & National IV, the instrument is equipped with the engine failure signal light. The instrument engine failure light has 2 operating modes, with the following specific functions: 1.

  • Page 35: Electrical Fuel Injection (Efi) Troubleshooting & Faq

    Electrical fuel injection (EFI) troubleshooting & FAQ Fault scenarios Possible causes & remedy actions ① Check the fuse ② Check all connections to battery ③ Check handlebar rollout switch Oil pump & EFI system failed to work when ignition ④ Check all plug-in components of ECU ⑤ Check EFI components & relays ⑥ Check battery status key is switched-on ①...

  • Page 36: Electrical Diagram

    9. Electrical Diagram Page 34...

  • Page 37: National Ev Emission Control

    10. National EV Emission Control Schematic Diagram Page 35...

  • Page 38: 11. Servicing Records

    11. Servicing records Engine maintenance log, oil change date and mileage record table Servicing Date Mileage Engine Oil YY MM DD By using the correct choice of engine oil for your beloved motorcycle, it will ensure that the YY MM DD engine will always be in its peak condition.

This manual is also suitable for:

Fk 200-d

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