FujiFilm SD1125S2 Operation Manual
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FujiFilm SD1125S2 Operation Manual

Snowrotary
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　　　　　　　SNOWROTARY
OPERATION MANUAL
SDS2-00-01
Safe work with correct operation
・Be sure to read this manual before using the machine.
・Keep this manual securely so that you can read whenever you need.
FUJII CORPORATION

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Summary of Contents for FujiFilm SD1125S2

  • Page 1 　　　　　　　SNOWROTARY OPERATION MANUAL SDS2-00-01 Safe work with correct operation ・Be sure to read this manual before using the machine. ・Keep this manual securely so that you can read whenever you need. FUJII CORPORATION...
  • Page 2 IMPORTANT SAFETY POINTS FOR SNOW ROTARY 　 Be sure to repeat followings every time you 　 use the machine. ◆ When working, I pay attention to rotating parts such as augers, blowers, etc. ◆ When moving the machine, I make sure all the covers are in correct place securely.
  • Page 3 Thank you for purchasing FUJII SNOW ROTARY. INTRODUCTION This manual mainly explains safety instruction that must be observed and technical matters ● on the right operation, adjustment and maintenance to ensure the best performance of the machine. This machine is for snow removal work. ●...

  • Page 4: Table Of Contents

    CONTENTS IMPORTANT SAFETY POINTS FOR SNOWROTARY ･･ Ⅰ INTRODUCTION ･････････････････････････････････････････････ Ⅱ PART I－FOR SAFE WORK ･････････ １ FOR SAFE WORK ････････････････････････････････････ 1 ～ ●GENERAL SAFETY PRECAUTIONS ･･･････････････････････ ●SAFETY PRECAUTIONS BEFORE/AFTER USE ･･････････････････ ●PRECAUTIONS FOR TRANSPORT ･････････････････ ●PRECAUTIONS FOR TRAVEL AND WORK ･･･････････････････...
  • Page 5 PART III－INSPECTION AND SERVICE ･･･････ 45 INSPECTION AND SERVICE ･･･････････････････････････ 46 ～ 1．LIST OF INSPECTION AND SERVICE ･･････････････････ 46 2．INSPECTION, CLEANING, AND CHANGE OF OIL ･･･････････ 50 3．LUBRICATION ･････････････････････････････････････････････ 51 4．GREASING ･･････････････････････････････････ 51 5．REPLACEMENT OF SHEAR BOLT ････････････････････････ 52 6．INSPECTION AND HANDLING OF ELECTRICAL PART ･･･････...

  • Page 6: Part I－For Safe Work

    PART Ⅰ FOR SAFE WORK This chapter describes points that must be observed to use the snow blower safely. ● Failure to comply with the contents may result in death, serious injury, injury, fire, ● poisoning. It is extremely dangerous. Some of the contents may not be applicable depending on the purchased product.

  • Page 7: General Safety Precautions

    PART Ⅰ FOR SAFE WORK ● GENERAL SAFETY PRECAUTIONS WARNING Do not operate the machine under following conditions. • Unable to concentrate due to fatigue, illness, medication, or other reason • Under the effects of alcohol • During pregnancy • Under the age of 18 •...

  • Page 8: Safety Precautions Before/After Use

    PART Ⅰ FOR SAFE WORK WARNING Do not modify the machine nor use unapproved attachments. Do not modify nor use attachments other than specified ones by any means. [Results of failure to comply] Machine damage, accident, and injury may occur. WARNING Do not insert hands under covered areas.
  • Page 9 PART Ⅰ FOR SAFE WORK WARNING Fire is strictly prohibited when inspecting battery. Fire is strictly prohibited when inspecting the battery or opening the vent plug. [Results of failure to comply] Failure to comply may result in fire caused by ignition of gas from battery.
  • Page 10 PART Ⅰ　FOR SAFE WORK WARNING Do not let battery fluid come in contact with your body. Do not let the skin come into contact with battery fluid. If the skin comes into contact with battery fluid, wash it off immediately with water. [Results of failure to comply] Failure to comply may result in burns and damage to clothes.
  • Page 11 PART Ⅰ　FOR SAFE WORK WARNING Remove foreign objects from work area beforehand. Remove pieces of wood, plastics, bottles, hoses, ropes, clothes, and all other foreign objects from work area before starting to remove snow. [Results of failure to comply] Foreign objects which are taken in during snow removal work may fly out causing unexpected injury and machine damage.

  • Page 12: Precautions For Transport

    PART Ⅰ　FOR SAFE WORK WARNING Be sure to fix covers to the machine. Any covers which are detached for inspections and service must be correctly fixed to their original positions. [Results of failure to comply] Operator may be caught in the machine causing injury.
  • Page 13 PART Ⅰ　FOR SAFE WORK WARNING Fix gangplanks securely. Make sure the gangplanks are fixed securely so that they will not move or come off truck carrier when loading and unloading the machine on and from a truck. [Results of failure to comply] Failure to comply may result in machine falling over.

  • Page 14: Precautions For Travel And Work

    PART Ⅰ FOR SAFE WORK WARNING 　Fix the machine to truck securely with rope. When loading the machine on a truck for transportation, ground auger housing on the truck, disengage work clutch, and securely fix the machine to the truck carrier with strong rope.
  • Page 15 PART Ⅰ FOR SAFE WORK WARNING Be sure to disengage travel clutch and work clutch before starting the engine. Disengage travel clutch and work clutch, and set change lever at "N.Neutral" when starting the engine. [Results of failure to comply] Machine may move at the time of engine start, which may cause unexpected accident.
  • Page 16 PART Ⅰ FOR SAFE WORK WARNING Do not change travel speed nor operate side clutch on slope. Never set change lever at "N.Neutral" nor operate side clutch lever on slope. [Results of failure to comply] Failure to comply may cause accident such as slipping and falling over.
  • Page 17 PART Ⅰ FOR SAFE WORK WARNING Stop the engine when exchanging shear bolt. Disengage travel clutch and work clutch, stop the engine, and make sure auger and blower have stopped their operation completely before exchanging shear bolt. [Results of failure to comply] The machine may move, or auger and blower may rotate causing serious accident.
  • Page 18 PART Ⅰ　FOR SAFE WORK WARNING Work and travel near fire are prohibited. Do not travel nor remove snow near fire. [Results of failure to comply] Failure to comply may result in fire due to ignition of fuel or oil. WARNING　Pay attention to the shoulder of road while moving the machine. If there are ditches or slope around the road, pay attention to the shoulder.

  • Page 19: Precautions For Post-Work And Storage

    PART Ⅰ FOR SAFE WORK ● PRECAUTIONS FOR POST-WORK AND STORAGE. DANGER　Cover the machine with sheet cover only after the machine has sufficiently cooled down. When covering the machine with sheet cover or storing the machine indoors, make sure heating parts have cooled sufficiently.

  • Page 20: Safety Label

    PART Ⅰ FOR SAFE WORK ● SAFETY LABEL ■ SAFETY LABEL Safety labels are attached on the machine for safe work. Check them carefully and be sure ● to follow the instructions. In case mud is on the labels, wipe it completely so that the labels are always visible. ●...
  • Page 21 PART Ⅰ FOR SAFE WORK 8600-13-74-0 MARK/CAUTION C/ISO 0079340 LABEL/CAUTION/COVER SDS1-21 8600-13-75-0 MARK/CAUTION D/ISO SDS1-22 A. WARNING! Pay attention to safety. B. WARNING! Read the operation manual carefully. C. DANGER! When carrying out service, stop the engine and remove engine key. D.

  • Page 22: Part Ii－Operation

    PART Ⅱ OPERATION This chapter explains how to operate the machine to ensure the best performance of ● the machine and safe work. Failure to follow the instructions may cause accidents including death and machine ● damage. CAUTION For the best performance of the machine, perform snow removal work safely in correct way.

  • Page 23: Before Using The Machine

    PART II OPERATION BEFORE USING THE MACHINE BEFORE USING THE MACHINE 1. GUARANTEE AND SERVICE ■PURPOSE AND LIMITS FOR USING THE MACHINE This machine is for snow removal only. ● Never use the machine for any other purpose and never modify it. ●...

  • Page 24: 2．Name Of Parts

    PART II OPERATION BEFORE USING THE MACHINE 2．NAME OF PARTS Chute deflector Chute cover switch Chute Work light Head light Back Left Top cover ⑯Chute cover Blower Auger Side cover Right Crawler SDS2-02-01 Front Auger shear bolt Auger housing Auger mission Blower shear bolt Snow block Unclogging stick...
  • Page 25 PART II OPERATION BEFORE USING THE MACHINE Neutral point SDB2-13 Front ⑮Monitor lamp ⑪Warning horn button High Work Travel Neutral ⑭Monitor Panel light Back SD241-02-12 N.Neutral ⑦Side clutch lever（L） ⑦Side clutch lever（R） ③Throttle lever ⑧Chute control lever ⑨Auger housing control lever ⑥Work clutch lever ④Change lever SDS2-02-02...

  • Page 26: 3．Name And Work

    PART II OPERATION BEFORE USING THE MACHINE 3．NAME AND WORK The No. shown below are equivalent to the number listed in "NAME OF PARTS" (p.19 - 20). ● WORK NAME Operate when starting, operating, or stopping the engine. Stop "Stop" - Stop the engine. ●...
  • Page 27 PART II OPERATION BEFORE USING THE MACHINE NAME WORK Operate to change the traveling direction. Side clutch lever ⑦ "Left" (pull left lever to operator side) - the machines turns to left. ● (Left/Right) "Right" (pull right lever to operator side) - the machine turns to right. ●...
  • Page 28 PART II OPERATION BEFORE USING THE MACHINE NAME WORK The following lamps light up if there is problem in the engine or electric circuit. Engine oil It lights up when the engine oil pressure drops. ● ● It lights up when the engine key is turned to "Run". It goes off when the engine starts running.
  • Page 29 PART II OPERATION BEFORE USING THE MACHINE NAME WORK The chute cover prevents hands and things from entering chute. When the chute is clogged with snow, open the chute cover to remove the snow. "Open" (pull the lever towards you while raising it up) - ●...

  • Page 30: 4．Inspection And Preparation Before Work

    PART II OPERATION BEFORE USING THE MACHINE 4．INSPECTION AND PREPARATION BEFORE WORK Be sure to stop the engine and confirm that every part has stopped its operation DANGER ● completely and the engine has cooled before carrying out inspection, refueling, and lubrication.
  • Page 31 PART II OPERATION BEFORE USING THE MACHINE ■AMOUNT AND DIRT OF ENGINE OIL Check the engine oil after the engine has cooled down. Otherwise, a burn may occur. CAUTION ● Carry out inspection before starting the engine or when ● 5 minutes or more have passed after stopping the engine.
  • Page 32 PART II OPERATION BEFORE USING THE MACHINE ■FUEL Before handling fuel, remove static electricity by touching metal such as the machine. DANGER ● Never smoke or keep anything which may cause fire near the machine. Otherwise, the fuel ignites and fire may occur. WARNING Do not supply fuel or oil in excess of the prescribed amount.
  • Page 33 PART II OPERATION BEFORE USING THE MACHINE ■CLUTCH INTERLOCK DANGER Carry out inspection after the engine and every part has stopped its operation completely. ● Check if the handle and panel parts are frozen. When there is frozen snow and ice, remove it. WARNING ●...
  • Page 34 PART II OPERATION BEFORE USING THE MACHINE ■DISPLACEMENT, LOOSENESS, AND DISCONNECTION OF THE WIRE If wires come off or terminals are loosened, it causes malfunction or poor connection. ● Make sure terminals which are fixed by bolts are not loosened and coupler does not come off. Make sure wires do not contact with parts below.
  • Page 35 PART II OPERATION BEFORE USING THE MACHINE ※ Inspections below require operation of engine switch and engine start. Refer to "Start/Stop the engine" (p.33-34) and carry out inspection. When starting the engine indoors, open the windows for sufficient ventilation. If the place is WARNING ●...
  • Page 36 PART II OPERATION BEFORE USING THE MACHINE ■CHUTE COVER SWITCH WARNING If malfunction is found in inspection, ask your dealer for service immediately. ● Engine start interlock When the chute cover is open with the engine stopped, ● check if the starter motor does not rotate even if the engine key is turned to "Start"...
  • Page 37 PART II OPERATION BEFORE USING THE MACHINE ■AUGER HOUSING CONTROL LEVER Left Right Start the engine, set the throttle lever at the middle point between " =High speed" and " =Low speed", and check the following. DOWN When pulling the auger housing control lever Down ●...

  • Page 38: How To Operate

    PART II OPERATION HOW TO OPERATE HOW TO OPERATE 1. START THE ENGINE WARNING When starting the engine indoors, open the windows for sufficient ventilation. If the place is ● poorly ventilated, poisoning may occur due to exhaust gas, which is very dangerous. Set the travel clutch lever at "Off"...

  • Page 39: 2．Stop The Engine

    PART II OPERATION HOW TO OPERATE IMPORTANT When the engine key is at "Run" position, the engine oil lamp in the monitor lights up. ● When each interlock switch lamp lights up, inspect the switch which is related to the lamp. The engine oil lamp goes off when the engine starts.

  • Page 40: 3．How To Start Moving

    PART II OPERATION HOW TO OPERATE 3. HOW TO START MOVING When moving the machine backward, be very careful of obstacles on your back and footing. DANGER ● Travel at low speed. WARNING When starting to move, check around the machine carefully. Do not look aside during operation. ●...

  • Page 41: 4．How To Stop Moving

    PART II OPERATION HOW TO OPERATE 4. HOW TO STOP MOVING WARNING Do not stop the machine on a slope. If you must stop the machine on a slope, be sure ● to put stopper blocks under the crawlers. Do not set the change lever at or through "N.Neutral".

  • Page 42: 6．Loading, Unloading, Transportation By Truck

    PART II OPERATION HOW TO OPERATE 6．LOADING, UNLOADING, TRANSPORTATION BY TRUCK ■LOADING AND UNLOADING Failure to follow the instructions below may cause the machine turning over. WARNING Be sure to use gangplanks that comply with the standard below. Select a location where ●...

  • Page 43: How To Remove Snow

    PART II OPERATION HOW TO REMOVE SNOW HOW TO REMOVE SNOW 1．OPERATING CONDITION 　Do not carry out snow removal work under conditions below. When snow throw control is difficult because of ● snowstorm or strong wind. When visibility is bad because of snowfall or obstacles. ●...
  • Page 44 PART II OPERATION HOW TO REMOVE SNOW Set the change lever at "N.Neutral". Refer to "Start the engine" (p.33-34) and start the engine. WARNING When starting the engine indoors, open the windows for sufficient ventilation. If the place is ● poorly ventilated, poisoning may occur due to exhaust gas, which is very dangerous.
  • Page 45 PART II OPERATION HOW TO REMOVE SNOW Hold the travel clutch lever slowly and set it at "On". Travel clutch lever SD241-02-05 Hold the work clutch lever slowly and set Work clutch lever it at "On" to rotate the auger and blower. SUPPLEMENT If the travel clutch lever is not set ●...

  • Page 46: 3．Stop Snow Removal Work

    PART II OPERATION HOW TO REMOVE SNOW 3．STOP SNOW REMOVAL WORK Do not stop the machine on a slope. If you must stop the machine on a slope, be sure WARNING ● to put stopper blocks under crawlers. Do not set the change lever at or through "N.Neutral".
  • Page 47 PART II OPERATION HOW TO REMOVE SNOW ■WHEN IT IS WINDY If snow is thrown against the wind direction, it ● cannot go to the right place which operator intended. If the thrown snow goes toward operator, it may cause trouble to operation. Throw snow to the same direction as the wind direction as much as possible.
  • Page 48 PART II OPERATION HOW TO REMOVE SNOW Adjustment of blade ● Auger Stop the engine. Make sure every part ● DANGER has stopped its operation completely before carrying out adjustment. Fixing nut Do not enter under the machine. WARNING ● Raise the auger housing.

  • Page 49: 5．Maintenance After Work

    PART II OPERATION HOW TO REMOVE SNOW 5．MAINTENANCE AFTER WORK DANGER When removing snow from the auger housing and chute, set the work clutch lever and travel ● clutch lever at "Off" and stop the engine. Make sure the auger and blower have stopped rotating completely, and then, be sure to use the installed unclogging stick.

  • Page 50: Part Iii Inspection And Service

    PART III INSPECTION AND SERVICE This chapter explains inspection and service which are required to always keep the machine ● in the best condition. Failure to follow the instructions may cause accidents including death, injury, and machine ● damage. If you do not have skill and experience, do not attempt to service the machine. ●...

  • Page 51: Inspection And Service

    PART III INSPECTION AND SERVICE INSPECTION AND SERVICE For inspection and service, place the machine on a flat and large space without DANGER ● obstacle. Stop the engine and make sure each part has stopped its operation completely and heating part has cooled down before inspection and service. DANGER During inspection and service, never smoke or keep anything which may cause ●...
  • Page 52 PART III INSPECTION AND SERVICE ■PERIODIC INSPECTION AND SERVICE OF ENGINE Used time After purchase Check item Remark 50 100 150 200 250 300 350 400 450 500 Change in the ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ □...
  • Page 53 PART III INSPECTION AND SERVICE ■REGULAR SERVICE LIST （Check, Adjust） Time for inspection and change Time Used time（Time：Ｈ） Page After 300H(Time:Ｈ) Before Before Before long season work Check item storage Service Check 100 150 200 250 300 Travel clutch wire ○...
  • Page 54 PART III INSPECTION AND SERVICE ■REGULAR SERVICE LIST (REPLENISH, REFILL, LUBRICATION, GREASING） Time for inspection and change Capacity, (used time) Check item Service prescribed Sort Page amount Check Change Unleaded gasoline for Fuel tank 25.0 L Replenish － automobiles Engine oil for gasoline 1st time: Every 20H Replenish/ 10W-30,...

  • Page 55: 2．Inspection, Cleaning, And Change Of Oil

    PART III INSPECTION AND SERVICE 2．INSPECTION, CLEANING, AND CHANGE OF OIL DANGER For inspection and service, place the machine on a flat and large space without obstacle. ● Stop the engine and make sure each part has stopped its operation completely and heating part has cooled down before inspection and service.

  • Page 56: 3．Lubrication

    PART III INSPECTION AND SERVICE 3．LUBRICATION (BEFORE / AFTER SEASON) ■Chute deflector fulcrum ■Travel clutch lever ■Work clutch lever SD30-11 SDB3-03 SDB3-03 SDB3-04 ■Backward emergency ■Backward emergency stop device stop device ■Side clutch lever SDB3-06 SF2-03-08 SDB3-05 Do not lubricate the throttle lever fulcrum. Otherwise, holding power IMPORTANT ●...

  • Page 57: 5．Replacement Of Shear Bolt

    PART III INSPECTION AND SERVICE 5．REPLACEMENT OF SHEAR BOLT DANGER When replacing shear bolt, stop the engine and make sure the auger and blower have ● stopped rotating completely. CAUTION If you do not have skill and experience, do not replace shear bolt by yourself. ●...

  • Page 58: 6．Inspection And Handling Of Electrical Part

    PART III INSPECTION AND SERVICE 6. INSPECTION AND HANDLING OF ELECTRICAL PART ■INSPECTION AND HANDLING OF BATTERY For details of battery, read provided "Battery manual" well. ● DANGER Pay attention to short-circuit, spark, and fire such as cigarette when handling battery. ●...
  • Page 59 PART III INSPECTION AND SERVICE ▼ HANDLING OF BATTERY When temperature falls, the performance of battery goes down. Pay attention to storage ● condition especially in winter. Battery is discharged even when not in use. Recharge on a regular basis. ●...

  • Page 60: Maintenance For Long-Term Storage

    PART III INSPECTION AND SERVICE MAINTENANCE FOR LONG-TERM STORAGE MAINTENANCE FOR LONG-TERM STORAGE ■ENGINE Before handling fuel, remove static electricity by touching metal such as the machine. DANGER ● Never smoke or keep anything which may cause fire near the machine. Otherwise, the fuel ignites and fire may occur.

  • Page 61: Trouble Shooting

    PART III INSPECTION AND SERVICE TROUBLE SHOOTING TROUBLE SHOOTING 1．MONITOR AND FUSE BOX ■DISPLAY OF MONITOR LAMP The failure of the electrical system is indicated on the monitor lamp and the interlock lamp. IMPORTANT If any of the following symptoms occur, stop using the machine and ask your dealer ●...

  • Page 62: 2．Trouble Shooting

    PART III INSPECTION AND SERVICE TROUBLE SHOOTING 2．TROUBLE SHOOTING For ☆, refer to "Engine manual". PROBLEMS CAUSE SERVICE Follow the correct procedure. Starting procedure is incorrect. →P.33-34 Set the travel clutch lever at "Off". Travel clutch lever is at "On". →P.24, 30 Be sure to close the chute cover securely.
  • Page 63 PART III INSPECTION AND SERVICE TROUBLE SHOOTING PROBLEMS CAUSE SERVICE Contact your dealer. Blower belt is loosened. The machine does Remove the snow. Chute and blower are clogged with snow. not throw snow →P.43 although the work Remove the foreign object. clutch lever is at Foreign object is caught in auger and blower.

  • Page 64: Part Iv－Service Data

    PART Ⅳ SERVICE DATA 1．SPECIFICATIONS Model 1125S2 2540　×　1110　×　1960 Length X Width X Height (mm) Weight (kg) EH72 Model Type Air-cooled, 4 cycle, V-type 2 cylinder, OHV gasoline engine 18.7 (25) Maximum output (kw(PS)) Unleaded gasoline for automobiles Fuel Fuel tank capacity Starting device Starter Motor 12V - 36Ah...

  • Page 65: List Of Oil And Belt

    PART IV SERVICE DATA 2. LIST OF OIL AND BELT Travel idler Idler shaft Engine crank case Blower belt Auger shaft Auger mission Hydraulic pump case Auger shaft Travel mission case Counter belt HST oil tank Auger shaft Travel belt Travel idler SDS4-01Ａ...

  • Page 66: 3．Attachment

    PART IV SERVICE DATA 3．ATTACHMENT Check following items which are provided with the machine. Description Q'ty Standard Operation manual Warranty Engine manual Battery manual Tool bag Spanner (double ended) 12 × 14 Spanner (single open ended) Plug wrench For ignition plug Auger shear bolt M10 ×...
  • Page 67 Use genuine parts. Purchase reliable genuine parts for repair. If similar parts not genuine are used, it may cause malfunction and shorten the life of the machine. Use genuine attachments. Genuine attachements are reliable because they are designed to be most suitable for the machine and are produced and shipped under thoroughgoing quality control.
  • Page 68 FUJII CORPORATION 285 Koike, Tsubame City NIIGATA, JAPAN ; 959-1276 Tel : + 81-256-64-5512 Fax : +81-256-64-5763 Item number 0079360...

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