Table of Contents
Summary of Contents for LAEPPLE Fibro BLACK LINE Series
- Page 1 WE LOVE TECHNOLOGY MOUNTING AND OPERATING INSTRUCTIONS ELECTRIC TRANSPORTER BLACK LINE 2299.60.12100.00 / 2299.60.14100.00 / 2299.60.18100.00 Mounting and operating instructions Electric transporter BLACK LINE MEMBER OF THE LAEPPLE GROUP...
- Page 2 Document: Mounting and operating instructions Document number: 2.7826.00.0919.0100000 Revision: R09-2019 Version: V01 Language: In the German language, this document is the original version in the EU language of the manufacturer and is labelled with the German national flag. In the language of a country of use, this document is a translation of the original version and labelled with the national flag of the country of use.
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Page 3: Table Of Contents
Contents Introduction ..............5 Definition . - Page 4 Faults................40 Important safety instructions .
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Page 5: Introduction
Introduction INTRODUCTION Definition The product Electric transporter BLACK LINE is a partly completed machine as defined by Eu- ropean Directive 2006/42/EC, Article 1g and 2g. Intended use The product is intended to be installed in systems, machines or other incomplete machines or equipment or combined with them. -
Page 6: Foreseeable Misuse
Introduction Foreseeable misuse Every type of use of this product beyond the proper use shall be considered misuse and is pro- hibited. The product must not be stressed beyond its load limits. The following instances, among others, are considered misuse: •... -
Page 7: Legend
Introduction 1.6.2 Legend Characters, symbols and abbreviations are used in these instructions in order to clearly repre- sent the content. They have the following meaning: 1) Marks the first level of an itemisation a) Marks the second level of an itemisation •... -
Page 8: Safety Instructions
Introduction 1.6.4 Safety instructions These instructions contain safety notices intended to draw attention to possible dangers that should be observed to prevent injury. The pertinent text describes • the type of danger • the source of danger • the options for preventing injuries •... -
Page 9: Safety
Safety SAFETY Safety information 2.1.1 Due diligence by the party first placing the product on the market This product was designed and constructed by FIBRO GMBH according to state-of-the-art tech- nology. Requirements for maintaining of safety and health protection have been fulfilled. This safety can only be achieved under normal work conditions when all measures necessary for that have been met. -
Page 10: Personnel Requirements
Safety 2.1.3 Personnel requirements The following safety information must be observed when working on or with the product de- scribed in these instructions. Disregarding the safety information may result in death or serious injuries. The personnel must have the required training, experience and in order to be able to work on the product correctly. -
Page 11: Residual Risks
Safety Residual risks Dangers that cannot be completely eliminated through design and/or control-technical mea- sures present a residual risk. A safety notice in the relevant chapters and before certain handling steps in these instructions draw attention to residual risks. For the colour coding and structure of the individual safety notices, see chapter 1.6.4 "Safety instructions"... -
Page 12: Product Description
Product description PRODUCT DESCRIPTION System structure and equipment Available models: • Electric transporter BLACK LINE MINI 2299.60.18100.00 • Electric transporter BLACK LINE COMPACT 2299.60.14100.00 • Electric transporter BLACK LINE MAX 2299.60.12100.00 System The product consists of: • Electric transporter • Mounting elements for electric transporter (mounting material optional) •... -
Page 13: Function
Product description Equipment The product is driven by a sensor-controlled brushless BLDC engine (BrushLess Direct Current) with high torque. The integrated ball-bearing mechanism operates in an oil bath and is designed for high loads. Malfunctions are detected directly by an integrated motion sensor. Control unit for operation A control unit adapted to the respective type must be used to control the electric transporter. -
Page 14: Technical Data
Product description Technical data Electric transporter BLACK LINE MINI Article number 2299.60.18100.00 Fig. 3-2 Dimensions of electric transporter BLACK LINE MINI Description Unit Value Maximum transport weight (without trough) [kg] Maximum trough weight [kg] Stroke length [mm] Conveying speed (mechanically adjustable) [m/min] 4...8 Warning system (motion sensor) -
Page 15: Fig. 3-3 Dimensions Of Electric Transporter Black Line Compact
Product description Electric transporter BLACK LINE COMPACT Article number 2299.60.14100.00 Fig. 3-3 Dimensions of electric transporter BLACK LINE COMPACT Description Unit Value Maximum transport weight (without trough) [kg] Maximum trough weight [kg] Stroke length [mm] Conveying speed (mechanically adjustable) [m/min] 4...8 Warning system (motion sensor) Integrated... -
Page 16: Fig. 3-4 Dimensions Of Electric Transporter Black Line Max
Product description Electric transporter BLACK LINE MAX Article number 2299.60.12100.00 Fig. 3-4 Dimensions of electric transporter BLACK LINE MAX Description Unit Value Maximum transport weight (without trough) [kg] Maximum trough weight [kg] Stroke length [mm] Conveying speed (mechanically adjustable) [m/min] 4...8 Warning system (motion sensor) Integrated... -
Page 17: Type Plate
Product description 3.3.1 Type plate A type plate is attached to the BLACK LINE electric transporter. The information on the name- plate must be given for all questions and orders. Fig. 3-5 Type plate 3.3.2 Tightening torques If not otherwise specified, the tightening torque for the screws must be selected depending on the tightening process and the grade of the screws. -
Page 18: Transport
Transport TRANSPORT Transport damage On delivery, the consignment must be checked immediately to ensure that it is complete and has not been damaged in transit. If damage is found on the packaging that indicates possible damage to the contents, the contents must also be inspected for damage. If damage is found, the transport company must be informed immediately and the transport company must verify the damage. -
Page 19: Assembly
Assembly ASSEMBLY Important safety instructions The work described in this chapter may only be carried out after reading chapter 2 "Safety" on page 9 as well as the safety instructions and warnings for this chapter. Chapter 2 "Safety" on page 9 provides general safety information for the entire product, details of the safety-related equipment of the product, the required qualifications of personnel, and warnings, which concern the entire procuct. -
Page 20: Preparation For Mounting
Assembly Preparation for mounting Countersink of the mounting holes in the trough For standing or hanging mounting with clamping of a trough to a profile rail, drilling and counter- sinking mounting holes is not required. Required tool: Mounting tool 2299.10.00.01.05 or 2299.10.00.01.06 (see chapter 5.3 "Mounting material" on page 22). -
Page 21: Fig. 5-1 Setting Conveying Speed
Assembly Setting conveying speed When delivered, the conveyor speed of the electric transporter is set to the highest level (H). Required tool: Screwdriver for electric transporter 2299.6x.12100.00 and 2299.6x.14100.00 Socket wrench SW36 for electric transporter 2299.6x.18100.00 Hexagon socket wrench SW6 for electric transporter 2299.6x.12100.00 ... -
Page 22: Mounting Material
Assembly Mounting material Mounting tool Article number 2299.69.10.00.01.05 / 2299.69.10.00.01.06 Use mounting tool 2299.69.10.00.01.05 for electric transporter 2299.60.18100.00 or 2299.61.18100.00 For electric transporter 2299.60.14100.00 / 2299.60.12100.00 or 2299.61.14100.00 / 2299.61.12100.00, use mounting tool 2299.69.10.00.01.06. The mounting tool is used to countersink the mounting holes in the trough. The mounting tool consists of •... -
Page 23: Fig. 5-4 Profile Bar
Assembly Profile bar Article number 2299.69.20.80.1000 length 1000 mm Article number 2299.69.20.80.2000 length 2000 mm To be used only for electric transporters 2299.60.12100. or 2299.60.14100. For mounting a profile bar on an electric transporter, the countersunk screw article number 2299.69.20.02.06 (M6x20) or the retaining bar article number 2299.69.20.01.06 must be or- dered separately. -
Page 24: Fig. 5-6 Trough Mounting With Sliding Blocks Mounting Kit
Assembly Trough mounting with sliding blocks Article number 2299.69.10.20 To be used only for electric transporter 2299.60.14100.00 or electric transporter 2299.60.12100.00 The trough mounting with sliding blocks mounting kit is used for mounting a trough on a profile bar. The mounting kit consists of •... -
Page 25: Fig. 5-7 Standing Trough Mounting Kit
Assembly Standing trough mounting Article number 2299.69.10.30 To be used only for electric transporters 2299.60.12100.00 or 2299.60.14100.00 Due to its simple clamping principle, the standing trough mounting kit enables flexible mounting of a trough on the top of a profile bar (without additional machining). The mounting kit consists of •... -
Page 26: Fig. 5-8 Hanging Trough Mounting Kit
Assembly Hanging trough mounting Article number 2299.69.10.40 To be used only for electric transporters 2299.60.12100.00 or 2299.60.14100.00 Due to its simple clamping principle, the hanging trough mounting kit enables flexible mounting of the trough on the bottom of a profile bar as well as mounting of the electric transporter at the same installation height (without additional machining). -
Page 27: Fig. 5-9 Angle Profile For Clamping Rail Mounting Kit
Assembly Angle profile for clamping rail Article number 22299.69.30.00.01.1230 To be used only for electric transporter 2299.60.12100.00 The angle profile for clamping rail mounting kit is welded onto the bottom of a trough and, due to its simple clamping principle, enables flexible mounting of a trough to a clamping rail (without additional machining). -
Page 28: Fig. 5-10 Clamping Rails
Assembly Clamping rails Article number 22299.69.30.1000 / 22299.69.30.1500 / 22299.69.30.2000 To be used only for electric transporter 2299.60.12100.00 A clamping rail is used to quickly switch between several troughs. The mechanical clamping lever clamps the troughs on the 2299.69.30.00.01.1230 angle profile in the groove without tools. -
Page 29: Fig. 5-11 Height-Adjustable Mounting Bracket For Transporter Mounting
Assembly Height-adjustable mounting bracket for transporter mounting Article number 22299.69.40 To be used only for electric transporter 2299.60.12100.00 The mounting bracket is attached to an external device with four screws. The DIN EN ISO 4762 4x M12x50 -12.9 cylinder head screws are included in the scope of delivery. The mounting bracket has three mounting options defined on the top side (left, centre and right) for mounting an electric transporter. -
Page 30: Mounting Electric Transporter
Assembly Mounting electric transporter Mounting requirements: The mounting surface must be horizontal and flat. The electric transporter must not be mounted in a tilted or inclined position. Required mounting material: 4 fixing screws M6x40 for electric transporter 2299.6x.18100.00 ... -
Page 31: Mounting Single Trough
Assembly Mounting single trough Mounting requirements: The electric transporter is properly mounted. The mounting holes in the trough are present and provided with a countersink (for holes and countersink, see chapter 5.2 "Preparation for mounting" on page 20). ... -
Page 32: Mounting Profile Bar
Assembly Mounting profile bar Mounting profile bar with special screws Profile bars can be used for standing or hanging trough mounting. If the profile bar for standing trough mounting is present, the countersink in the mounting holes for the special screws must be on the groove side. If the profile bar for hanging trough mounting is present, the countersink in the mounting holes for the special screws must be on the groove side. -
Page 33: Fig. 5-16 Mounting Profile Bar With Retaining Bars
Assembly Mounting profile bar with retaining bars Mounting requirements: The electric transporter is properly mounted. The profile bar is available in the required length. The mounting holes in the profile bar are present (for the hole pattern of the fastening holes, see chapter 3.3 "Technical data"... -
Page 34: Mounting Trough On Profile Bar
Assembly Mounting trough on profile bar Trough mounting with sliding blocks Mounting requirements: The electric transporter is properly mounted. The profile bar is properly mounted. The mounting holes in the trough are present and provided with a countersink (for holes and countersink, see chapter 5.2 "Preparation for mounting"... -
Page 35: Fig. 5-18 Standing Trough Mounting On Profile Bar
Assembly Standing trough mounting on profile bar Mounting requirements: The electric transporter is properly mounted. The profile bar is properly mounted. Required mounting material: Standing trough mounting kit article number 2299.69.10.30 (See chapter 5.3 "Mounting material" on page 22). FIBRO GMBH recommends that all screws be provided with medium-strength thread lock. -
Page 36: Fig. 5-19 Hanging Trough Mounting On Profile Bar
Assembly Hanging trough mounting on profile bar Mounting requirements: The electric transporter is properly mounted. The profile bar is properly mounted. Required mounting material: Hanging trough mounting kit article number 2299.69.10.40 (See chapter 5.3 "Mounting material" on page 22). FIBRO GMBH recommends that all screws be provided with medium-strength thread lock. -
Page 37: Trough Support
Assembly Trough support Depending on the length of a trough and the weight of the conveyed material, suitable trough support must be installed. Installing trough support is at the discretion of the operator. Example of trough supports: Fig. 5-20 Trough supports Electric transporter Mounting surface Support bracket... -
Page 38: Commissioning
Commissioning COMMISSIONING The product is designed for installation in a machine or system in accordance with its intended use. The product is commissioned together with the machine or system in which it has been in- stalled. The distributor or operator is responsible for commissioning. 38/54 Mounting and operating instructions Electric transporter BLACK LINE... -
Page 39: Operation
Operation OPERATION Operation The product is designed for installation in a machine or system in accordance with its intended use. Operation is the responsibility of the distributor or the operator of the machine or system. 39/54 Mounting and operating instructions Electric transporter BLACK LINE... -
Page 40: Faults
Faults FAULTS Important safety instructions WARNING! Non-rectified fault Continued operation after a fault may result in injury and serious damage to the product. Any identified faults must be rectified immediately. Operating a damaged product is forbidden. Injuries could occur if this warning is not observed. Customer services If you should require the assistance of our costumer service we would ask you to provide the following information:... -
Page 41: Servicing
Servicing SERVICING Important safety instructions The work described in this chapter may only be carried out after reading chapter 2 "Safety" on page 9 as well as the safety instructions and warnings for this chapter. Chapter 2 "Safety" on page 9 provides general safety information for the entire product, details of the safety-related equipment of the product, the required qualifications of personnel, and warnings, which concern the entire procuct. -
Page 42: Inspection
Servicing Inspection Inspection of the product Qualification: Specialists Maintenance type: Monitoring Interval: daily 1. Visual inspection for damage 2. Inspection of fastening elements Cleaning Cleaning the product Qualification: Instructed personnel Maintenance type: Cleaning Interval: if required Depending on the level of contamination, the operating firm can extend or reduce the specified cleaning interval. -
Page 43: Maintenance
Servicing Maintenance Oil change Qualification: Trained personnel Maintenance type: Maintenance Interval: 3 / 15,000 Years or h Required tools and operating materials: Tool: See chapter 5 "Assembly" on page 19. Lubricant: Mineral oil SAE 80W-90 API GL-5 BLACK LINE MINI lubricant quantity: 0.15 litres ... -
Page 44: Disassembly And Disposal
Disassembly and disposal DISASSEMBLY AND DISPOSAL NOTICE Dispose of assemblies correctly! Incorrect disposal of assemblies can cause environmental damage and lead to prosecution. In any case, the assemblies must be disposed of in accordance with the relevant national and regional laws and guidelines. ... -
Page 45: Service And Spare Parts
Service and spare parts SERVICE AND SPARE PARTS 11.1 Service You can reach our customer service Monday to Friday from (times are UTC + 1) 7 am to 5 pm on service number +49 (0) 62 66 73 0 Outside of the stated time, there is an automatic message with further information. Written enquiries to: FIBRO GMBH August-Läpple-Weg... -
Page 46: Spare Parts
Service and spare parts 11.3 Spare parts Spare parts must meet the technical requirements specified by FIBRO GMBH. By ordering original spare parts from FIBRO GMBH, you are assured that these requirements will be met. FIBRO GMBH can assume no liability for any damage caused as a result of using non-original spare parts. -
Page 47: Indexes
Indexes INDEXES 12.1 Third-party products The product contains no components from third-party companies. 12.2 Index of figures Fig. 3-1 Components of the electric transporter Fig. 3-2 Dimensions of electric transporter BLACK LINE MINI Fig. 3-3 Dimensions of electric transporter BLACK LINE COMPACT Fig. -
Page 48: Appendix
Appendix APPENDIX 13.1 Declaration of installation Every incomplete machine falling in the application range of Directive 2006/42/EG is supplied with a declaration of installation in the context of this Directive. FIBRO GMBH states in the declaration of installation which essential requirements of this direc- tive were applied and complied with. - Page 49 Declaration of installation of an incomplete machine in terms of Directive 2006/42/EC Manufacturer FIBRO GMBH August-Läpple-Weg DE 74855 Hassmersheim hereby states that for the incomplete machine Product designation Electric transporter Type designation BLACK LINE Article number 2299.60.12100.00 / 2299.60.14100.00 / 2299.60.18100.00 Intended use Industrial process transport of solid materials the following essential requirements of Directive 2006/42/EC Annex 1 (Machinery Directive) were applied and com-...
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Page 50: Personal Notes
Appendix 13.2 Personal notes ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................50/54 Mounting and operating instructions Electric transporter BLACK LINE... -
Page 51: Maintenance Plan
Appendix 13.3 Maintenance plan Interval Qualification Task [Years or 3 / 15,000 Trained personnel "Oil change" Task "Inspection of the product" "Cleaning the product" 51/54 Mounting and operating instructions Electric transporter BLACK LINE... -
Page 52: Index
Appendix INDEX Lubricant 43 Alignment 5 angle profile Lubricant quantity 43 for clamping rail 27 Assemblies 44 misuse 6 ATEX 5 models atmospheres available 12 potentially explosive 6 Mounting bracket profile bar mounting 29 Changes transporter mounting 29 technical 6 mounting holes clamping rail 27 28 countersink 20... - Page 53 Appendix Standard harmonised 49 standard harmonised 48 Start / Stop 14 15 16 Storage temperature 18 Stroke length 14 15 16 technical documents special 49 Temperature range Operation 5 thread lock 31 tightening torque screws 17 tools 10 Transport damage 18 transport weight maximum 14 15 16 Trough mounting...
- Page 54 T +86 21 60 83 15 96 T +82 32 624 0630 info@fibro.cn fibro_korea@fibro.kr FIBRO POLSKA SP. Z O. O. ALEJA ARMII KRAJOWEJ 220 PAWILON AG PIĘTRO 3/ POKÓJ 306 43-316 BIELSKO-BIAŁA POLSKA T +(48) 6980 57720 MEMBER OF THE LAEPPLE GROUP...
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