Table of Contents
Advertisement
Installation Guide and User Manual
Model uST12V0375G31-MDA
• uSTART
®
12V Operating System
Table of Contents
Model uST12V0375G31-MDA .................................................................................................. 1
Safety ........................................................................................................................................... 2
Description ................................................................................................................................. 3
Feature Identification ........................................................................................................................................................... 3
Unpacking ................................................................................................................................... 3
Installation .................................................................................................................................. 4
Maintenance Mode ............................................................................................................................................................... 4
Mounting Location ............................................................................................................................................................... 4
Pre-Installation Checks ....................................................................................................................................................... 4
Installation .............................................................................................................................................................................. 4
Wiring Diagrams .................................................................................................................................................................. 6
Operation.................................................................................................................................... 7
Status ................................................................................................................................................... 7
Maintenance Mode .............................................................................................................................. 7
Run Mode ............................................................................................................................................. 7
Standby Mode ...................................................................................................................................... 7
Jump Start Charge Mode ................................................................................................................... 8
Fault Mode ........................................................................................................................................... 8
Bluetooth Connection ........................................................................................................................ 8
Flow Charts ......................................................................................................................................... 8
Installation and Startup ....................................................................................................................................................... 9
Disconnecting uSTART for Service .............................................................................................................................. 10
Using uSTART to Jump Start your vehicle (after a failed start) ............................................................................. 11
Troubleshooting ....................................................................................................................... 12
Maintenance ............................................................................................................................. 13
Toll Free: +1 877-751-4222
Medium Duty Vehicles Class 3 - 6 with
Fax: 607-433-9014
DOC 1-0004 Rev B
© 2021 Ioxus. All rights reserved.
http://www.ioxus.com
sales@ioxus.com
IOXUS
18 Stadium Circle
Oneonta, NY 13820
2/17/2021
1
Advertisement
Table of Contents
Summary of Contents for IOXUS uST12V0375G31-MDA
-
Page 1: Table Of Contents
Disconnecting uSTART for Service ..........................10 Using uSTART to Jump Start your vehicle (after a failed start) ................11 Troubleshooting ........................12 Maintenance ..........................13 Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 2: Safety
Please note, you must read and comply with all directions and warnings in this manual. Any questions should be discussed with Ioxus prior to starting the installation or service related to the uSTART module. -
Page 3: Description
(hammers, chisels, files or power tools in general should not be used) • Do not drop uSTART ; internal damage may occur ® Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 4: Installation
SAE J259, and TMC RP 166. Recommended cable insulations are 125°C rated Cross-Linked Polyethylene (SAE J1127 type SGX) and 125°C rated Thermoset Elastomer (SAE J1127 type SGR where flexibility is Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. - Page 5 Group 31 battery hardware. Install uSTART using the ® ® existing Group 31 battery hardware and torque specifications. For custom installations please contact Ioxus Customer Service for additional support. Electrical Refer to the Wiring Diagrams section for typical vehicle wiring before and after uSTART installation.
-
Page 6: Wiring Diagrams
Oneonta, NY 13820 Wiring Diagrams Figure 2: Typical wiring diagram before uSTART® install Figure 3: Typical wiring diagram after uSTART® install Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 7: Operation
Run Mode and support the engine cranking event. It is not safe to handle or work on uSTART when it is in Standby Mode. ® Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 8: Jump Start Charge Mode
The below flow charts can be utilized for the most common scenarios of use: Installation, preparation for service and use during a jump start attempt. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 9: Installation And Startup
[Solid Green LED] [Flashing Yellow LED] Ultracapacitors fully charged RUN Mode Ready to support Vehicle [Solid Green LED] Figure 5: Installation Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 10: Disconnecting Ustart For Service
Disconnect uSTART® Positive Terminal and wait 7 seconds uSTART® is safe to handle [LEDs are All Off] Figure 6: Service Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 11: Using Ustart To Jump Start Your Vehicle (After A Failed Start)
RUN Mode START VEHICLE AS SOON AS THE YELLOW LED STOPS FLASHING [Solid Green LED] Figure 5: Jump Start Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved. -
Page 12: Troubleshooting
Reset power by removing the Negative lead from uSTART® for 30 seconds and then reattaching. uSTART® will enter Maintenance mode. Start the vehicle and observe uSTART® for 1 minute. If the fault persists, contact Ioxus Customer Service Energy Storage Protection This condition will clear as soon as ultracapacitor cell voltage management returns to normal parameters. -
Page 13: Maintenance
Do not incinerate, crush, or dispose of in trash. Do not recycle with lead-acid batteries. Please recycle according to local codes and regulations for electronic waste. Specifications Please see data sheet for specifications. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/17/2021 DOC 1-0004 Rev B © 2021 Ioxus. All rights reserved.
Need help?
Do you have a question about the uST12V0375G31-MDA and is the answer not in the manual?
Questions and answers