Table of Contents
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Penny Hydraulics Winching Guide
All Penny Hydraulics products are designed and engineered to provide safe and reliable service for the life
of the product. However, every winching operation has the potential for misuse or abuse which potentially
can cause damage or personal injury. Therefore it is important to familiarise yourself with the winch
Operating Manual and ensure that the winch is maintained correctly. This booklet is to offer basic
operating guidelines and service assistance.
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Table of Contents
Summary of Contents for Penny Hydraulics PH3312
- Page 1 Penny Hydraulics Winching Guide All Penny Hydraulics products are designed and engineered to provide safe and reliable service for the life of the product. However, every winching operation has the potential for misuse or abuse which potentially can cause damage or personal injury. Therefore it is important to familiarise yourself with the winch Operating Manual and ensure that the winch is maintained correctly.
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Page 2: Table Of Contents
Contents Which winch? ----------------------------------------------------------------------------------------------------------------------- 3 Winch basics ------------------------------------------------------------------------------------------------------------------------- 5 Before you pull ---------------------------------------------------------------------------------------------------------------------- 7 Pulling --------------------------------------------------------------------------------------------------------------------------------- 7 Putting the winch to work ------------------------------------------------------------------------------------------------------- 8 Thorough Examination of hoists and wire ropes --------------------------------------------------------------------------- 8 Stowing the winch ----------------------------------------------------------------------------------------------------------------- 9 Winch accessories ---------------------------------------------------------------------------------------------------------------- 10 Maintenance &... -
Page 3: Which Winch
Which winch? When selecting a winch for a particular application there are two main questions:- 1. Capacity 2. Duty Cycle Capacity To determine the capacity requirements of the winch it is necessary to understand:- a. The weight of the load and the type of load to be moved eg. Is it a static or rolling load, if it’s a rolling load are the wheels and tyres in good condition? Are they flat OR the brakes locked on? b. - Page 4 Example:- A vehicle weighs 5200 lbs on a gravel slope with an incline of 15 degrees. Gradient Calculation:- Gradient x mass / 60 = 15 x 5200 / 60 = 1300 lbs Surface Calculation:- Weight x surface resistance = 5200 x 0.2 = 900 lbs Therefore in this example the effort required to pull the vehicle up this gravel incline = 1300 + 900 = 2200 lbs Please note that the power capacity requirement for the winch will be similar for electric, mechanical and...
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Page 5: Winch Basics
Wire rope (winch rope) – the wire ropes diameter and length are governed by the designed load capacity of the winch. Penny Hydraulics winches have a hook with safety catch at one end and a special thimble end at the winch drum to prevent the wire rope from being pulled from the drum. - Page 6 The standard remote control is a wander lead type but wireless remote controls are also available. A remote control is offered as standard with Penny Hydraulics winches so that the operator can stand in a safe place at all times, clear of the winching process.
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Page 7: Before You Pull
Before you pull Time spent on preparation before you start pulling is time well spent. Thought must be given to the winch process to ensure you keep yourself and those around you safe and out of harms way. Ensure you are familiar with the equipment. -
Page 8: Putting The Winch To Work
Ensure that a minimum of 3 laps of rope remain on the winch drum at all times. With a Penny Hydraulics rope this is easily indicated by the fact that the rope is coloured red but may not be the case with other manufacturers ropes. -
Page 9: Stowing The Winch
If you notice any of these malformations the integrity of your steel rope could be significantly weakened and you should contact Penny Hydraulics immediately to discuss a suitable replacement. You can call us on 01246 811 475 or email: sales@pennyhydraulics.com Stowing the winch 1. -
Page 10: Winch Accessories
• Tree Trunk Protectors – often used for self-recovery, these straps provide an excellent attachment whilst helping to protect the natural beauty of the trees. • Spare wire ropes – all Penny Hydraulics ropes have a special thimble end to prevent the rope coming off the drum. -
Page 11: Maintenance & Thorough Examination
Maintenance & Thorough Examination Differing opinions currently exist within the industry about the application of PUWER and LOLER to winching operations in tree work, eg skidding and directional felling. As a result, queries are regularly raised particularly in respect to the inspection and thorough examination of winching equipment. These queries often stem from how the term ‘lifting’... - Page 12 ‘thorough examination’ under LOLER, where the risk requires it. Additionally, recording the outcomes of inspections under PUWER is as important as doing so for those under LOLER. Penny Hydraulics Ltd offers a service package to meet customer requirements and conform with LOLER certification. Please request Service Contract form if required.
- Page 13 The following Planned Maintenance Schedule is designed to monitor the safe working order of the winch unit and includes a Thorough Examination by a Competent Person required by LOLER. LOLER also requires that a Thorough Examination is carried out following any exceptional circumstance that may affect the safety of he equipment.
- Page 14 12 Monthly. 1) Check all as for Daily and 6 Monthly. 2) Carry out a statutory thorough examination as required by LOLER.
- Page 15 Replacing a Wire Rope Assembly A damaged wire rope is dangerous, always handle and dispose of with care and always use appropriate PPE. To remove the rope 1) Ensure the work area is clear and well prepared and access to the winch unit is unrestricted. 2) Remove the winch guard (if fitted) and store in a safe place.
- Page 16 20ft/609.6cm x 0.20inches/5mm Dia Wire Rope c/w Hook 654-000010 30ft/914.4cm x 0.20inches/5mm Dia Wire Rope c/w Hook 654-000011 15ft/457.2cm x 0.24inches/6mm Dia Wire Rope c/w Hook PH3312 V33 No Free Wheel Winch 12V PH3324 V33 No Free Wheel Winch 24V PH3312FW...
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Page 17: Contact Us
A help line telephone number is provided with each service contract for the operators to seek assistance directly from the service department. Acknowledgements Penny Hydraulics offer a range of winches both Electric, Mechanical and Hydraulic and acknowledge the help and assistance offered in the writing of this guide. Contact us…...