1. Manuals
  2. Brands
  3. Crane Source Manuals
  4. DC Drives
  5. Spacevector SV200
  6. Manual

Crane Source Spacevector SV200 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Spacevector SV200 and is the answer not in the manual?

Questions and answers

Summary of Contents for Crane Source Spacevector SV200

  • Page 1 For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 2 SpaceVector™ Variable Frequency Drives Congratulations on the purchase of a SpaceVector™ SV200 Series drive. This is the most advanced drive on the market today specifically designed and programmed for the overhead material handling industry by the leader in the industry, Columbus McKinnon Corporation. SpaceVector™...

  • Page 3: Table Of Contents

    SV200 Table Of Contents Introduction ......................2 Chapter 1: Installation Section 1.1: Inspection of Drive ..............8-11 Section 1.2: Mounting the Drive ..............12-17 Section 1.3: Wiring the Drive ...............18-25 Chapter 2: Start Up Programming Section 2.1: Keypad Layout .................28-29 Section 2.2: Keypad Operation 2.2.1: Definitions ..................
  • Page 4 Section 4.2: Problem Flow Charts ............... 60-63 Section 4.3: Testing Power Components ............64 Section 4.4: Pushbutton Pendant Test .............. 65 Section 4.5: Multi-Function Output Test ............66 Chapter 5: Function Code Information Section 5.1: User Level Functions 5.1.1: Frequency Output Monitor ............70 5.1.2: Frequency Reference ..............
  • Page 5 5.3.15: Two Motor Applications ............99 5.3.16: Closed Loop Speed Control ............ 99 5.3.17: Rotation Direction Prevention ..........100 5.3.18: Jog Frequency ............... 100 5.3.19: Output Current, Voltage and Frequency ........ 100 5.3.20: Frequency Detection.............. 101 5.3.21: Speed Display Scaling Factor ..........101 5.3.22: LED Check ................
  • Page 6 This page intentionally left blank. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 7: Chapter 1: Installation

    Section 1: Installation Section 1.1: Inspection of Drive Section 1.2: Mounting the Drive Section 1.3: Wiring the Drive For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 8 Section 1.1: Inspection of Drive WARNING WORKING IN OR NEAR EXPOSED ENERGIZED ELECTRICAL EQUIPMENT PRESENTS THE DANGER OF ELECTRIC SHOCK. TO AVOID INJURY: • Disconnect and lockout power to the drive per ANSI Z 244.1 • Wait 3 minutes after disconnecting power for capacitor to discharge before entering drive.
  • Page 9 Table 1.1.1: SV200 Drive Specifications for 230 Volts SpaceVector™ Drive Specifications (230 V) i l p a t l a t l a t l ± ( ± ( r t n i t u a t i n i t i t t o i t o l r...
  • Page 10 Table 1.1.2: SV200 Drive Specifications for 460 Volts SpaceVector™ Drive Specifications (460 V) i l p a t l a t l a t l ± ( ± ( r t n i t u a t i n i t i t t o i t o l r...
  • Page 11 Table 1.1.3: 230 V Class Dynamic Braking Resistors . P . t s i t s i t s i 0 5 W 0 6 W 0 5 W 0 6 W 0 3 W 3 3 W 0 3 W 0 2 W 0 2 W 0 2 W...
  • Page 12 Section 1.2: Mounting the Drive 1.2.1Environmental Conditions 1. Verify the ambient condition of the drive mounting location. The ambient temperature range should be 14° to 104°F (-10° to 40°C) for NEMA 1 and or NEMA 4/12 enclosures. 2. The relative humidity should be less than 90% (non-condensing), below the altitude of 3280 ft.
  • Page 13 Fig. 1.2.1: Recommended Clearances for Drive Mounting A: over 6.0'' (15cm) B: over 2.0'' (5cm) Note: Allow more room between drive and other heat producing components (such as transformers and drive ballast resistors) than shown in Fig. 1.2.1. These components radiate enough heat to damage the drive and its internal components.
  • Page 14 Drive Dimensions and Weights Fig. 1.2.2: SV200 Part No. - 446485-10 / 446485-11 418.74lbs (8.5kg) For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 15 Fig. 1.2.3: SV200 Part Nos. 446485-12 / 446485-13 22.1lbs / 23.2lbs 446485-20 / 446485-21 / 446485-22 (10 / 10.5kg) 446485-23 .28’’ (7mm) 7.48’’ (190mm) 8.07’’ (205mm) .87’’ (22mm) 3-dia 1.1’’ (28mm) .87’’ (22mm) For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 16 Fig. 1.2.4: SV200 Part Nos. 446485-14 / 446485-15 46.3 lbs. / 48.5 lbs. 446485-24 / 446485-25 (21kg / 22kg) 2 - .3 9 ’’ dia. (1 0 m m ) .3 9 ’’ (1 0 m m ) 9 .0 0 ’’ (2 2 8 .7 m m ) 1 0 .1 9 ’’...
  • Page 17 Fig. 1.2.5: SV200 Part Nos. 446485-16 / 446485-17 63.9 lbs. / 68.4 lbs. 446485-26 / 446485-27 (29kg / 31kg) 2 - .3 9 ’’ d ia. (1 0 m m ) .3 9 ’’ (1 0 m m ) 9 .0 6 ’’ (2 3 0 m m ) 1 1 .8 1 ’’...
  • Page 18 Section 1.3: Wiring the Drive 1.3.1 Remove Cover From Drive The cover is held on with four screws and must be removed in order to connect the power, motor, and control wires. Figure 1.3.1 is a reference for the basic Input / Output Terminals of an SV200 drive. Fig.
  • Page 19 1.3.2 Check For Correct Wire Gauges Insure the correct wire gauges for the input and output power leads are being used before wiring the drive. Use Table 1.3.1 for reference. Table 1.3.1: Wire Gauge Reference Table SV200 Drive Rated Input Output Ground DB Resistor...
  • Page 20 1.3.4 Wire The Power Leads Use Figure 1.3.2 as shown below to assist in wiring the power leads to the drive. Fig. 1.3.2: Input / Output Power and Dynamic Braking Resistor Wiring Diagram. Arrangement of Power Terminal Strip DBR DBR Earth 3 Phase Input Power Earth...
  • Page 21 1.3.5 Wire The Dynamic Braking Resistor Leads Use Figure 1.3.3 as shown below to assist in wiring the dynamic braking resistor leads to the drive. Fig. 1.3.3: Input / Output Power and Dynamic Braking Resistor Wiring Diagram DB Resistor Terminal Power Terminal of Drive Dynamic Braking Resistor...
  • Page 22 1.3.6 Interface Card Connection: The SV200 SpaceVector™ Drive comes equipped with the 120VAC Interface Card installed. Figure 1.3.4 below shows the connection of the interface card to the control terminal strip. Fig. 1.3.4: Interface Card Connection to the Control Terminal Strip Control Terminal Strip EXTG 120 VAC Interface Card...
  • Page 23 1.3.7 Connect the Pushbutton Pendant Control Wires Wire the pushbutton pendant control to the pendant input terminals. See Figure 1.3.5 below for wiring diagram. Once the pendant is wired, check to determine that the motor turns in the correct direction with respect to the pendant button pressed. Consult Chapter 4, Troubleshooting, for help if there is a problem.
  • Page 24 1.3.8 Control Wire Description Reference the control wiring terminal in Figure 1.3.6 below and the descriptions of each terminal listed in Tables 1.3.4 and 1.3.5. Fig. 1.3.6: Control Wiring Terminal Q1 Q2 Q3 EXTG P1 P2 P3 CM FX RX NC VR V1 5G 5G 30A 30C 30B AX1 AX2 P4 P5 P6 CM BX RST NC FM LM 5G Table 1.3.4: Most common control terminals used...
  • Page 25 1.3.9 Make Precautionary Checks Before Operation 1. Make sure the input voltage level to the drive is correct. Refer to the Drive Specification Tables 1.1.1 and 1.1.2. 2. Check the power and control connections. All wires should be connected tightly to the terminal.
  • Page 26 This page intentionally left blank. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 27: Chapter 2: Start Up Programming

    Chapter 2: Start Up Programming Section 2.1: Keypad Layout Section 2.2: Keypad Operation 2.2.1: Definitions 2.2.2: Moving through the Program 2.2.3: View a Specific Function using Jump Code Location 2.2.4: View all Functions within a Group Level 2.2.5: Change Control from Pendant to Keypad Section 2.3: Initial Setup Programming 2.3.1: Programming the Drive for a Specific Application 2.3.2: Programming the Speed Selection...
  • Page 28 Section 2.1: Keypad Layout The SV200 uses a 32 alphanumeric LCD display for easy reading. All drive functions can be accessed via keypad. The keypad has the capability of uploading or downloading data from the drive. Programming is easy when utilizing the parameter descriptions on the LCD display .
  • Page 29 Fig. 2.1.2: Alphanumeric Display Source control input command [terminal (T) or keypad (K)] Parameter Display - Manual mode is selected here. Reference frequency by Parameter level [ terminal (T) or keypad (K) ] USE Manual K/K 00 REV 30.00 Hz Parameter code no.
  • Page 30 Section 2.2: Keypad Operation Keypad operation and moving through the parameters of each group access level is a straight forward process. First read the definitions below. 2.2.1 Definitions Levels - The SV200 program consists of three group levels. The levels are the User, Service, and Advanced.
  • Page 31 Fig. 2.2.1: Programming flowchart showing how to move through each group level. The quickest way to move from group level to group level is by following this procedure. In this example, the user is currently in the User Level at Speed 1 [USE: Code No. 05]. USE Speed 1 •...
  • Page 32 2.2.3 View a Specific Function Using Jump Code Location Fig. 2.2.2: Programming flow chart showing how to view a specific function [Code No.] of a group level. In this example, the user will use the jump code location in the Service Level to quickly get to Freq.
  • Page 33 2.2.4 Viewing all Functions within a Group Level Fig. 2.2.3: Programming flow chart showing how to view all function [Code No’s.] of a group level. In this example, the user is currently located in the Advanced Level at Code No. 00. •...
  • Page 34 2.2.5 Change Control from Pendant to Keypad The SV200 comes preset with pendant control. If the user wishes to change to keypad control, refer to Figure 2.2.4 below. Use Table 2.2.1 Function Table for All Levels for reference. Fig. 2.2.4: Flowchart showing how to change from pendant control to keypad control PROG Press the MODE...
  • Page 35 Table 2.2.1: Function Code List For All Levels • c i l • t s i t s i • t s i • • c i l • • • : y l : y l i t l l a i c t i i t .
  • Page 36 Table 2.2.1: Function Code List For All Levels (continued) • - i t • - i t • • - i t • - i t • • - i t • - i t • • - i t •...
  • Page 37 Table 2.2.1: Function Code List For All Levels (continued) l l a • • l l a • • i t i i l a l l a • • l l a • • l a i I • •...
  • Page 38 Table 2.2.1: Function Code List For All Levels (continued) • p i l p i l • p i l p i l • • s t l • • • • l l a • l a i t s i A •...
  • Page 39 Table 2.2.1: Function Code List For All Levels (continued) i t . i t . • c i l • a l i • • l l l • • • l l o l l o n i l •...
  • Page 40 Table 2.2.1: Function Code List For All Levels (continued) p i l p i l • • • • • • • • • • • • • • • • For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 41: 1: Programming The Drive For A Specific Application

    Section 2.3: Initial Set Up Programming 2.3.1 Programming the Drive for a Specific Application Initial setup programming involves a few easy steps. Follow the Macro Quick Set Programming instructions shown in Figure 2.3.1 below and your drive will be ready for operation.
  • Page 42 Reference Table 2.3.1 below for function parameters affected by the Macro Quick Set Programming procedure in Figure 16. Note: If so desired, these values can be changed individually by entering the respective access level and changing the function data. Table 2.3.1: Macro Quick Set Programming values for motion application selection Macro Set-Up for Traverse Access Level Code No.
  • Page 43 Table 2.3.1: Macro Quick Set Programming values for motion application selection (continued) Macro Set-Up for Hoist without Load Brake l a i l l a NOTE: Typically, these setings will be appropriate for most applications however, they may be customized by the using the functions of the user, Service and Advanced Levels.

  • Page 44: 2: Programming The Speed Selection

    2.3.2 Programming the Speed Selection The last step for initial setup programming is selecting the speed for the respective application. Diagrams showing how the drive operates in the different speed configurations are in the Appendix. Follow the flowchart shown in Figure 2.3.2 below. Fig.
  • Page 45 Table 2.3.2: Parameters Affected With Speed Selection Programming • 2 Speed i t i • 2 Step Infinitely Variable i t i • 3 Step i t i • 3 Step Infinitely Variable i t i For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 46: 3: Drive Operation Checks

    Table 2.3.2: Parameters Affected With Speed Selection Programming (continued) 5 Step i t i • All speeds can be changed individually in the User Level if so desired. • In the Appendix are timing graphs representing the different speed control options. * Your Drive is now ready to run.

  • Page 47: Chapter 3: Programming

    Chapter 3: Programming Section 3.1: Passwords and Group Access Levels 3.1.1: Passwords 3.1.2: Entering a Password 3.1.3: Changing Passwords Section 3.2: Programming Function Data 3.2.1: Customizing the Programming Section 3.3: Establishing Motor Parameters For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 48 Section 3.1: Passwords and Group Access Level Section 3.1.1 Passwords The SV200 allows you to program up to two passwords. The purpose of a password is to prevent people from inadvertently changing important parameters found in the Service and Advanced Levels. In order to change parameters in the Service or Advanced Levels, you must first enter a password designated to the respective level.
  • Page 49 Fig. 3.1.1: Flowchart explanation for entering a password and its affect on programming permissions. Passwords Get to Password [USE: Code No. 18]. 1 = Service Level 2 = Advanced Level Press the PROG key. Press the , or key to enter the desired password value.
  • Page 50 Fig. 3.1.2: Flowchart showing how to change a password in the Service and Advanced Levels. Changing Service Changing Advanced Level Password Level Password Get to Ser Lev PW [USE: Code No. 19] Get to Adv Lev PW [USE: Code No. 20] Note: When you first receive the SV200, the old Press the...
  • Page 51 Section 3.2: Programming Function Data 3.2.1 Customizing the Programming Changing function data requires a few short steps. A password is required for changing any function data in the Service or Advanced Levels. Changing data in the User Level does not require a password. Figure 3.2.1 demonstrates how to change function data in all levels.
  • Page 52 Section 3.3: Establishing Motor Parameters When establishing the motor parameters, assure the motor rated current does not exceed the drive current rating. The default values for the Advanced Level Code numbers 30, 31, and 32 may be set to values more closely representing the motor being used with the drive.
  • Page 53 11. If the motor no load current calculated in step 9 is greater than the minimum drive current calculated in step 8, set No-load cur. [ADV: Code No. 32] to the motor no load current value calculated in step 9. EXAMPLE: 5 HP drive having rated current of 8 ampere used with 1 HP motor having rated current of 1.3 amp...
  • Page 54 This page intentionally left blank. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 55: Chapter 4: Troubleshooting

    Chapter 4: Troubleshooting Section 4.1: Monitoring Motor Current and Error Codes 4.1.1: Monitoring Frequency 4.1.2: Monitoring Current 4.1.3: Monitoring Speed 4.1.4: Monitoring Fault Trips 4.1.5: Fault Codes Section 4.2: Problem Flowcharts Section 4.3: Testing Power Components Section 4.4: Pushbutton Pendant Test Section 4.5: Multi-function Output Test For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 56 Section 4.1: Monitoring Motor Current and Error Codes 4.1.1 Monitoring Frequency Actual frequency output is displayed at Speed 1 [USE: Code No. 00]. When the drive is not in its running mode, the keypad will display Speed Step 1 Frequency as shown in Figure 4.1.1 below.
  • Page 57 4.1.4 Monitoring Fault Trips If a fault trip should occur, you can view what the fault is, its frequency and current at time of fault by going to Fault [USE: Code No. 14]. You can also view the previous faults at Last fault 1 [USE: Code No.
  • Page 58 4.1.5 Fault Codes When a Fault Trip occurs, the inverter cuts off its output and displays the fault status in Fault [USE: Code No. 14]. The last two faults are saved in Last fault 1 [USE: Code No. 15] and Last fault 2 [USE: Code No. 16]. CAUTION Risk of Electric Shock - More than one disconnect switch may be required to de-energize the equipment before...
  • Page 59 Table 4.1.1: Fault Code Description Fault Display Description Solutions The output current of the Extended Acc. Time [USE: Code No. 10]. Fault inverter has reached the Reduce Fwd boost [SER: Code No. 21] or overcurrent protection level. Rev boost [SER: Code No. 22]. OC Trip Check wiring to motor for possible short circuits.
  • Page 60 Section 4.2: Problem Flowcharts Fig. 4.2.1: Motor Does not Run Inverter trouble. Check keypad Is the display on? Is there input power? or power components See Section 4.3 for Testing Power Components. Contact factory for assistance. • Check input fuses. •...
  • Page 61 Fig. 4.2.2: Motor Speed is not equal to the Maximum Operational Frequency Are F-limit high [ADV: Code No. 18] & F-limit low Adjust for [ADV: Code No. 19] correct set correctly? frequencies. Is F-limit high Change Freq-jump 1f, 2f, 3f [ADV: Code Nos. 21, [ADV: Code No.
  • Page 62 Fig. 4.2.3: Motor does not run smoothly Is Acc. time Increase Acc. time [USE: Code No. 10] or [USE: Code No. 10] or Dec. time [USE: Code No. 11] Dec. time [USE: Code No. 11]. time short? Is Freq. start Lower Freq.
  • Page 63 4.2.4: Motor is abnormally overheating Decrease the load or Is motor overloaded? increase motor capacity. Use external cooling system or ETH function in Does the motor run in [ADV: Function No. 44] and low speed regularly? [ADV: Function No. 45] Is output current balanced? Check the motor.
  • Page 64 Section 4.3:Testing Power Components 4.3.1 How to Check Power Components Before checking the power components, be sure to disconnect the AC input supply and wait until the main electrolytic capacitor (P1-N) discharges. This may take several minutes. Fig. 4.3.1: SV200 Power Components Functional Diagram Magnetic Contactor Fuse Charge Resistor...
  • Page 65 Section 4.4: Pushbutton Pendant Test The condition of the interface card can be monitored by using the display. This may be viewed at [Function No. 12] in the User Level. Press the PROG key to make the input display active. See Figure 4.4.1 below for reference. Fig.
  • Page 66 Section 4.5: Multifunction Output Test The condition of the multifunction and analog outputs can be monitored by using the display. This function is located at [Function No. 13] in the User Level. Press the PROG key to make the display active. Reference Figure 4.5.1 below for testing procedure. Fig.
  • Page 67 This page intentionally left blank. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 68 Chapter 5: Function Code Information Section 5.1: User Level Functions 5.1.1: Frequency Output Monitor 5.1.2: Frequency Reference 5.1.3: Accel / Decel 5.1.4: Drive Status Monitoring Section 5.2: Service Level Functions 5.2.1: Command Reference (Run / Stop Selection) 5.2.2: Accel / Decel Patterns 5.2.3: Multi-Function Inputs 5.2.4: Multi-Function Outputs 5.2.5: Drive Model Selection...

  • Page 69: 15: Two Motor Applications

    5.3.11: Stall Prevention 5.3.12: Instantaneous Power Failure and Speed Search 5.3.13: Restart After Reset 5.3.14: Carrier Frequency 5.3.15: Two Motor Applications 5.3.16: Closed Loop Speed Control 5.3.17: Rotation Direction Prevention 5.3.18: Jog Frequency 5.3.19: Output Current, Voltage and Frequency 5.3.20: Frequency Detection 5.3.21: Speed Display Scaling Factor 5.3.22: LED Check 5.3.23: Option Card...
  • Page 70 Section 5.1: User Level Functions 5.1.1 Frequency Output Monitor The drive frequency can be monitored via Keypad and Multifunction output terminals. VIA KEYPAD Speed 1 [USE: Code No. 00]: 1st Speed (Factory Default: 10.00 Hz) Range: 0.00 - SER 15 Hz The Keypad displays the drive frequency output to the motor once the RUN command is initiated.
  • Page 71 5.1.3 Accel / Decel ACC Time [USE: Code No. 10]: Acc. time Range: 0.0 – 6000.0 sec. (Factory Default: 1.0sec Hoist 3.0sec Traverse) DEC Time [USE: Function No. 11]: Deceleration Time Range: 0.0 – 6000.0 seconds (Factory Default: 1.0sec Hoist 3.0sec Traverse) Operator can program acceleration and deceleration times via keypad of the drive through the above parameters.
  • Page 72 5.1.4 Drive Status Monitoring The drive operational status can be monitored via the drive keypad and Multi-Meter output terminal. FAULT HISTORY Faults [USE: Code No. 14] (Display only) Last Fault 1 [USE: Code No. 15] (Display only) Last Fault 2 [USE: Code No.
  • Page 73 Section 5.2: Service Level Functions 5.2.1 Command Reference (Run/Stop Selection) The drive can receive its command sequence (RUN, STOP , FWD, REV), via external terminals. Run/stop set [SER: Code No. 01]: Run command source (Factory Default: Pendant) Range: Key Pendant RS485/PLC KEYPAD The JOG function works via the keypad only.
  • Page 74 LINEAR The linear pattern is generally good for hoists without a mechanical load brake for sufficient output torque. Fig. 5.2.1: Linear Acceleration/Deceleration Curve Output freq. time Acceleration Deceleration S-CURVE This pattern is used to initiate smooth ramping during Acceleration or Deceleration sequence.
  • Page 75 5.2.3 Multi-Function Inputs The SV200 drive is equipped with 6 Multi-Function Inputs, which determine how the drive reacts to inputs from the controls. P1 Input [SER: Code No. 04]: Multi-Function Input 2 (Factory Default: Spd Sel 2) P2 Input [SER: Code No. 05]: Multi-Function Input 3 (Factory Default: Not Used) P3 Input [SER: Code No.
  • Page 76 5.2.4 Multi-Function Outputs The SV200 drive is equipped 4 Multi-Function Outputs. One is a Normally Open contact between AX1 and AX2 on the control board. The other three are Open Collector 24 VDC outputs at Q1, Q2, and Q3, see Fig. 5.2.4. AUX Output [SER: Code No.10]: AUX Output (Factory Default: FST_HI) Q1 Output...
  • Page 77 5.2.5 Drive Model Selection Inv Capacity [SER: Code No. 14] (Factory Default: Depends on Model No.) Range: See Table 5.2.2 The drive model selection for each drive is preset at the factory. This parameter must be set correctly in order for the drive to calculate its output current. Table 5.2.2 cross references the drive model number, horsepower, and vlotage rating, and lists the default values for M-rated cur.
  • Page 78 5.2.6 Frequency Settings Freq. max [SER: Code No. 15]: Maximum output frequency (Factory Default: 60.00 Hz) Range: 40.00 - 120.00 Hz Freq. base [SER: Code No. 16]: Base frequency (Factory Default: 60.00 Hz) Range: 40.00 - Ser 15 Hz Freq. start [SER: Code No.
  • Page 79 5.2.7 Dwell Function Dwell-freq. [SER: Code No. 18]: Start Dwell Frequency (Factory Default: 3.00 Hz) Range: 0 - SER 15 Hz Dwell-time [Ser: Code No. 19]: Start Dwell Time (Factory Default: 0.5 sec) Range: 0 - 10 sec. The dwell function is used for torque proving before the brake is released. The current is applied to the motor during the Dwell-time [SER: Code No.
  • Page 80 5.2.8 V/F Pattern V/F pattern [SER: Code No. 20]: V/F Pattern Selection (Factory Default: Linear) Range: Linear 2.0 (Do Not Use) User Auto Boost Depending on the applications, different Volt/Hertz patterns can be selected. In User Define various points of V/F ratios are programmed for the best output result. Please contact the factory for more information.
  • Page 81 Fig. 5.2.9: User V/F Pattern output time AUTO BOOST When Auto boost is selected the drive senses the output current, and if there is a sudden rise in current, proper torque is automatically given. This only occurs at low frequencies to get the motor stared. Note: Manual torque boost settings of Fwd Boost [SER: Code No.
  • Page 82 Fig. 5.2.11: Torque Boost in S-Curve Pattern Output Voltage 100% Base Frequency Boost value Output Frequency 5.2.10 Voltage Control Volt Control [SER: Code No. 23]: Maximum drive output voltage Range: 0-110% (Factory Default: 100%) Inverter output voltage can be adjusted to motor rated input voltage. This function is useful when rated motor voltage is lower than the rated inverter output voltage.
  • Page 83 5.2.13 Upload / Download from Keypad and Set Factory Defaults Para read [SER: Code No. 26]: Read all parameters from drive to keypad Range: Yes (Factory Default: No) Para write [SER: Code No. 27]: Write all parameters from keypad to drive Range: Yes (Factory Default: No) By setting Para read [SER: Code No.
  • Page 84 Section 5.3: Advanced Level Functions 5.3.1 Drive Mode Drive mode [ADV: Code No. 01]: Only Manual mode is available for Hoist/Crane Range: Manual Auto NOTE: Only Manual should be selected for Hoist / Crane applications. 5.3.2 Frequency Reference Source Freq. set [ADV: Code No. 02]: Command frequency Source (Factory Default: Key) Range: Key Terminal...
  • Page 85 Filter Gain [ADV: Code No. 13] is used when the analog input source contains a lot of noise. This can result in speed oscillation. If this is the case, then increasing this value will help suppress the noise. Note: The higher this value is the slower the response.
  • Page 86 Analog bias [ADV: Code No. 15] is used to set the ratio between the minimum analog input signal and the minimum frequency reference. For example, if Analog bias is set at 50 % and the analog input signal is 0 VDC, then the drive will calculate its minimum speed reference (maximum Speed x Analog bias) which becomes half of the set maximum frequency.
  • Page 87 5.3.6 Maximum / Minimum Operating Frequency F-limit high [ADV: Code No. 18]: Maximum operating frequency Range: ADV 19 Hz - SER 15 Hz. (Factory Default: 60.00 Hz) F-limit low [ADV: Code No. 19]: Minimum operating frequency Range: 0.00 - ADV 18 Hz. (Factory Default: 0.00 Hz) The output frequency range of the drive is limited to the values set in Max Freq limit [ADV: Code No.
  • Page 88 5.3.7 Frequency to Bypass Freq.-Jump [ADV: Code No. 20]: Selection of frequency jump function Range: Yes (Factory Default: No) Freq.-Jump 1f [ADV: Code No. 21]: Jump (bypass) frequency 1 Range: 0 - SER 15 Hz. (Factory Default: 10.00 Hz.) Freq.-Jump 2f [ADV: Code No. 22]: Jump (bypass) frequency 2 Range: 0 - SER 15 Hz.
  • Page 89 5.3.8 D.C. Injection Braking DC-br freq. [ADV: Code No. 25]: DC brake injection frequency Range: 0.00 - 60.00 Hz. (Factory Default: 3.00 Hz.) DC-br block [ADV: Code No. 26]: Blocking time before DC injection Range: 0.0 - 5.0 sec. (Factory Default: 1.0 sec.) DC-br time [ADV: Code No.
  • Page 90 5.3.9 Motor Data In order for the drive to operate the motor with slip compensation, the name plate data of the motor must be programmed in correctly. Without this data, the drive output torque can be insufficient and could cause the motor to overheat in some instances. Slip compen [ADV: Code No.
  • Page 91 Retry number [ADV: Code No. 35]: Number of retries when drive faults Range: 0 - 10 (Factory Default: 0) Retry time [ADV: Code No. 36]: Waiting time before retrying Range: 0.0 - 10.0 sec. (Factory Default: 1.0 sec.) Retry mode [ADV: Code No. 37]: Mode of fault retry Range: Retry 0 (Factory Default: Retry 0) All Trips...
  • Page 92 OC lim level [ADV: Code No. 42]: Overcurrent suppression level Range: 30 - 200% (Factory Default: 200%) OC lim Time [ADV: Code No. 43]: Over-Current Limit Time Range: 0.0 - 3600.0 sec. (Factory Default: 0.1 sec. Hoist 60.0 sec. Traverse) When output current of the drive reaches OC lim level [ADV: Code No.
  • Page 93 ETH Select [ADV: Code No. 44]: Mode of electronic thermal protection Range: None (Factory Default: None) Const Torq Vari Torq ETH level [ADV: Code No. 45]: ETH Level Range: 30 - 150% (Factory Default: 150%) Motor Type [ADV: Code No. 46]: Type of motor Range: General (Factory Default: General) Special...
  • Page 94 ACCELERATION If the output current of the drive has reached Stall level during drive acceleration, the drive will stop accelerating until the current level is reduced below Stall level before it resumes acceleration to a set frequency command. See Fig. 5.3.10. STEADY SPEED If the output current of the drive has reached the Stall level during a steady speed period, due to load fluctuation, the drive will then reduce its output frequency until the...
  • Page 95 5.3.12: Stall Prevention during Deceleration-230V Class Output volt. 400V 390V time Output freq. time Whenever the drive stalls, if a multi-function output terminal (AX1, Q1, Q2, or Q3) is designated to STALL the multi-function output will change state. This is true throughout the operation during acceleration, deceleration and steady state conditions.
  • Page 96 5.3.12 Instantaneous Power Failure and Speed Search IPF select [ADV: Code No. 47]: Instantaneous power failure function Range: Yes (Factory Default: No) SS acc. time [ADV: Function No. 48]: Acceleration time for speed search Range: 0.1 - 25.0 sec. (Factory Default: 2.0 sec.) SS dec.
  • Page 97 5.3.13 Restart After Reset RST restart [ADV: Function No. 51]: Selection of reset restart function Range: Yes (Factory Default: No) When RST restart [ADV: Function No. 51] is set to Yes, the drive can be selected to have itself initiate auto-restart mode after the manual reset. If this parameter is set to No, then the drive needs to receive the RUN command after the manual reset.
  • Page 98 Fig. 5.3.17: Power On Start Active Input Power ON Input Power When Power On Start is time set Active, the drive will run at the time of the Output Frequency Power Up sequence. time F (UP/FORWARD) time 5.3.14 Carrier Frequency Carrier freq.
  • Page 99 5.3.15 Two Motor Applications Drive freq. 2 [ADV: Code No. 54]: Motor no. 2 frequency Range: 0 - SER 15 Hz. (Factory Default: 0 Hz.) Acc. time 2 [ADV: Code No. 55]: Motor no. 2 acceleration time Range: 0 - 6000.0 sec. (Factory Default: 5.0 sec.) Dec.
  • Page 100 5.3.17 Rotation Direction Prevention Run Prev. [ADV: Code No. 68]: Prevention of one direction of rotation Range: None (Factory Default: None) Reverse Prev. Forward Prev. This function will prevent the drive from turning the motor in one or the other direction. 5.3.18 Jog Frequency Jog frequency [ADV: Code No.
  • Page 101 5.3.20 Frequency Detection FDT-freq. [ADV: Code No. 73] Frequency detection level Range: 0.50 - SER 15 Hz. (Factory Default: 60.0 Hz) FDT-band [ADV: Code No. 74] Frequency detection band Range: 0.00 - 30.0 Hz. (Factory Default: 1.00 Hz) This function is used to operate one of the multi-function outputs. If a Multi-Function Output is programmed for FDT_HI the output signal is set once the drive reaches FDT frequency [ADV: Code No.
  • Page 102 5.3.23 Option Card Option [ADV: Code No. 78]: Option (Interface) card Range: None (Factory Default: None) RS485 DI/DA Inv. Number [ADV: Code No. 79]: RS 485 Inverter address Range: 1 - 32 (Factory Default: 1) Baud Rate [ADV: Code No. 80]: RS 485 baud rate Range: 1200 bps (Factory Default: 9600 bps) 2400 bps...
  • Page 103 5.3.24 Reverse Plugging Rev Plug [ADV: Code No. 89]: Reverse Plug enable Range: Yes (Factory Default: No) Rev. Plug Acc. [ADV: Code No. 90] Acceleration time for reverse plugging Range: 0 - 6000 sec. (Factory Default: 1.5 sec.) Rev. Plug Dec. [ADV: Code No. 91]: Deceration time for reverse plugging Range: 0 - 6000 sec.
  • Page 104 This page intentionally left blank. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 105: Section 6.1: Maintenance

    Chapter 6: Maintenance Section 6.1: Maintenance Section 6.2: Precautions Section 6.3: Routine Inspection Section 6.4: Visual Inspection For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...

  • Page 106: Section 6.3: Routine Inspection

    6.1 Maintenance SV200 Series can be influenced by temperature, humidity, and vibration. To avoid any possible uncertainty, the drive must be installed and maintained properly by trained personnel. 6.2 Precaution Only certified personnel familiar with the equipment are permitted to install, operate and maintain the drive.

  • Page 107: Appendix

    Appendix Appendix Fig. 1: Sample Traverse Wiring Diagram Traverse Wiring Diagram Example: P5 Input [SER: Code No. 08] set for LSW Low Spd. Appendix Fig. 2: Sample Hoist Wiring Diagram with Analog Control Hoist Wiring Diagram Example: Freq. set [ADV: Code No. 02] set for Terminal. For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 108 Appendix Fig. 3: 2 Speed Control SPEED SPD SEL 2 F UP / FORWARD Appendix Fig. 4: 2 Step Infinitely Variable Control SPEED 2 SPD SEL 2 UP / FORWARD Appendix Fig. 5: 3 Speed Control SPEED Spd Sel 3 Spd Sel 2 F UP / FORWARD For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 109 Appendix Fig. 6: 3 Step Infinitely Variable Control SPEED SPD SEL 3 SPD SEL 2 F - UP/FORWARD Appendix Fig. 7: 5 Speed Control SPEED Spd Sel 5 Spd Sel 4 Spd Sel 3 Spd Sel 2 F UP / FORWARD For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 110 NOTES For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 111 NOTES For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com...
  • Page 112 ™ 414 W. BROADWAY AVE. MUSKEGON, MI 49443-0769 Phone: 877 226-6278 (toll free) Fax: 231 733-3223 WARRANTY WARRANTY AND LIMITATION OF REMEDY AND LIABILITY A. Seller warrants that its products and parts, when shipped, B. Upon Buyer’s submission of a claim as provided above and and its work (including installation, construction and start-up), its substantiation, Seller shall, at its option, either (i) repair or when performed, will meet applicable specifications, will be of...

Table of Contents