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Summary of Contents for MAGNUM WELDERS TIG200L AC/DC PRO
- Page 1 OPERATION MANUAL TIG200L AC/DC PRO...
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Page 2: Table Of Contents
MENU SAFETY ........................1 CAUTION ........................3 TIG-200L AC/DC TECHNICAL DATA ..............6 MACHINE INSTALLATION ..................7 FRONT PANEL OPERATION ..................8 1.WELDING MODE SETTING ................9 2.AUTO MODE ..................... 9 3. DC TIG WELDING SETUP ................10 4. AC TIG WELDING SETUP ................14 5. -
Page 3: Safety
OPERATION MANUAL Machine Operating Safety • Do not switch the function modes while the machine is operating. Switching of the function modes during welding can damage the machine. Damage caused in this manner will not be covered under warranty. • Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid arcing should the electrode be in contact with the work piece. - Page 4 TIG200L PRO AC/DC Arc rays: harmful to people’s eyes and skin. Arc rays from the welding/cutting process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin.Always wear a welding helmet with correct shade of filter lens and suitable protective clothing including welding gloves whilst the welding/cutting operation is performed.
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Page 5: Caution
OPERATION MANUAL Electronic magnetic fields. MAGNETIC FIELDS can affect Implanted Medical Devices. • Wearers of Pacemakers and other Implanted Medical Devices should keep away. • Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near any electric welding, cutting or heating operation. Noise can damage hearing. - Page 6 TIG200L PRO AC/DC the voltage of input power supply amperage exceeds the stipulated value, it is possible to cause damage to the components of this equipment. Please ensure your primary power supply is correct. iv. Do not come into contact with the output terminals while the machine is in operation. An electric shock may possibly occur.
- Page 7 OPERATION MANUAL TIG-200L AC/DC TECHNICAL DATA Overview TIG-200L AC/DC is a LCD screen display argon arc welder. Minimalist style screen control system shows everything you need.No matter your welding skill level, you will enjoy your job. Flexibility and stability, both in its performance. TIG-200L using user-friendly interface enables the operators to set it easier.
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Page 8: Tig-200L Ac/Dc Technical Data
TIG200L PRO AC/DC TECHNICAL DATA TECHNICAL DATA AC/DC TIG PARAMETERS PRE GAS 0-1s MACHINE TIG-200L AC/DC START AMP 10-200 Amps PRIMARY INPUT VOLTAGE 240V +/- 15% Single Phase UP SLOPE 1-15s SUPPLY PLUG 15AMP PEAK AMP 10-200 Amps RATED INPUT POWER (kVA) 9.6 AC BALANCE 10-90% DOWN SLOPE... -
Page 9: Machine Installation
OPERATION MANUAL MACHINE INSTALLATION TIG INSTALLATION (As the picture shown) 1.Connect the TIG torch to the remote torch socket, the second from the left and tighten it. 2.Insert the torch gas connector into the quick lock gas receptacle. 3.Connect the earth clamp to the positive terminal and tighten in. 4.Connect gas line to gas regulator and connect the gas regulator to the gas cylinder. -
Page 10: Front Panel Operation
TIG200L PRO AC/DC FRONT PANEL OPERATION Function switch button to the left menu. Press over 5 seconds switch to data recall page. Function selection: When you choose a function, the relative icon will be highlighted. Return button，switch to the parent menu，or return. Press over 5 seconds will back to factory settings. -
Page 11: Welding Mode Setting
OPERATION MANUAL 1.WELDING MODE SETTING Press button to select (or turn the red knob) the welding mode you want to do, then press to next step (or press the red knob). 2.Synergy MODE Under the synergy mode, you can select the material, thickness, then you can start your welding, the machine will recommend the welding current for you. -
Page 12: Dc Tig Welding Setup
TIG200L PRO AC/DC 3.Welding current preceded adjustment Fine adjust the welding current if necessary. 3. DC TIG WELDING SETUP 1. Selection of current mode Aluminum - AC mode Stainless steel / mild steel / others - DC mode 2. Selection of handle mode 2t mode: When you press the torch, it start to weld by holding the button, when release, it stop welding. - Page 13 OPERATION MANUAL 3. Selection of pulse functions Possessing no pulse and pulse functions. Pulse TIG welding is when the current output (amperage) changes between high and low current. 4. Remote control This welder can be matched with remote torch. Turn it on to activate remote control. （at the mean time peak current on panel control will shut down.）...
- Page 14 TIG200L PRO AC/DC 7. Up slope On 4T mode, the time from Start current to Peak current after release torch trigger, recommended setting is 3 seconds. 8. Peak current User can adjust the thickness and the system will recommend the peak current. If penetration is not enough, you can adjust it higher, but if burning through, adjust it lower and try again.
- Page 15 OPERATION MANUAL 11. Base current On Pulse mode, the lower current value, the recommended setting is the current of 30% of the peak current. 12.Down slope On 4T mode, the time from peak current fall down to crater current after you pull the torch trigger, the recommended setting is 3 seconds.
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Page 16: Ac Tig Welding Setup
TIG200L PRO AC/DC 4.AC TIG WELDING SETUP 1. Selection of current mode Aluminum - AC mode Stainless steel / mild steel / others - DC mode 2. Selection of handle mode 2t mode: When you press the torch, it start to weld by holding the button, when release, it stop welding. - Page 17 OPERATION MANUAL 4. AC Wave Square wave Wave which gives fast transitions for a responsive, dynamic and focused arc for better directional control. Sine wave Sine wave, which gives the soft-arc feel of a conventional power source, while using square transitions to eliminate the need for continuous Triangular wave Wave which combines the effect of peak...
- Page 18 TIG200L PRO AC/DC 6. Remote control This welder can matched with remote torch. Turn it on to activate remote control. （at the mean time peak current on panel control will shut down.） 7.Pre-flow Before welding, drain out the air in the torch and let the gas protect the welding line, recommended setting 0.1-0.5 seconds.
- Page 19 OPERATION MANUAL 10. Peak current User can adjust the thickness and the system will recommend the peak current. If burning not enough, it can adjust it higher, but if burning through, adjust it lower and try again. 11. AC balance Provides selection to adjust the balance of the AC wave form in AC TIG mode.
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Page 20: Setting Display And Precide Adjustment
TIG200L PRO AC/DC 14. Down slope On 4T mode, the time from peak current fall down to crater current after you pull the torch trigger, the recommended setting is 3 seconds. 15. Crater current Provides selection for the amount of amperage required at the end of the weld. - Page 21 OPERATION MANUAL TIG WELDING CURRENT AND PLATE THICKNESS CHART 2.4mm Tungsten Diameter/ Plate Thicnkness 1.6mm Amps. Amps. Amps. 24ga （ 0.61mm ） 22ga （ 0.8mm ） 20ga （ 1.0mm ） 18ga （ 1.024mm ） 17ga （ 1.5mm ） 14ga （ 2.0mm ） 1/8"ga (3.0mm) 5/36"ga (4.0mm) 5/36"ga ≥(4.0mm)
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Page 22: Mma Welding
TIG200L PRO AC/DC MMA WELDING Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded. -
Page 23: Memory Save And Call Out
OPERATION MANUAL VRD function Press the button to activate VRD function. When the green light illuminate. It means the VRD function is activated. Press the button again to turn off. We recommend user turn on VRD when using MMA welding. MEMORY SAVE AND CALL OUT TIG-200L AC/DC provides memory save and call out function, it has up to 18 memories for your welding jobs. -
Page 24: Factory Data Reset
TIG200L PRO AC/DC FACTORY DATA RESET Just holding Return button over 5 seconds, the machines system will reset to factory setting MMA WELDING ELECTRODE DIAMETER PLATE THICKNESS AND CURRENT DIAMETER Electrode Diameter/ 2.5mm 3.2mm Plate Thickness Amps. Amps. Amps. 17ga 1.5mm （... -
Page 25: Trouble Shooting
OPERATION MANUAL TROUBLE SHOOTING Malfunctions Solution Confirm the power switch is on. The meter show nothing; Power supply available for input cable. Check if the three phase commute bridge is damaged. Fan does not rotate; There is malfunction occurs in the supplementary power source on control ... - Page 26 TIG200L PRO AC/DC It is possible that the input is misconnected to the 380V power supply, causing the over-voltage protection circuit to start, which is changed to the 240V power supply, and it can be started again. The power switch 240V power instability (too long input line) or input line overlap on ...
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Page 27: Maintenance
OPERATION MANUAL MAINTENANCE Regularly remove dust with clean, compressed air. If the welding machine is working in smoky conditions, in heavily polluted air, remove accumulated dust daily. The compressed air pressure should be maintained at such a level as not to damage small parts inside the device max. -
Page 28: Circuit
TIG200L PRO AC/DC CIRCUIT... -
Page 29: Warranty
OPERATION MANUAL WARRANTY 2 Years Warranty Parts and Labor. Magnum Welders Pty Ltd Graeme & Helen McLaren PO Box 65, 17 Station Street Cobden VIC 3266 Ph. 03 5595 1273 www.magnumwelders.com.au...
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