CBS C-1070 Operating And Maintenance Manual

Hydraulic winch

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CBS Products Ltd, Pillings Road, Oakham, Rutland, LE15 6QF, UK

Fax: +44(0) 1572 756 009

C-1070 HYDRAULIC WINCH

OPERATING AND MAINTENANCE

form whatsoever without the written permission of CBS Products Ltd.

E-mail:

sales@cbsproducts.com

MANUAL

MODELS

Tel: +44(0) 1572 723 665

Website:

C-1070

www.cbsproducts.com

Table of Contents

Summary of Contents for CBS C-1070

Page 1 CBS Products Ltd, Pillings Road, Oakham, Rutland, LE15 6QF, UK Tel: +44(0) 1572 723 665 Fax: +44(0) 1572 756 009 E-mail: sales@cbsproducts.com Website: www.cbsproducts.com C-1070 HYDRAULIC WINCH OPERATING AND MAINTENANCE MANUAL MODELS C-1070 Copyright  2008 by CBS Products Limited All rights reserved.
Page 2 REVISION HISTORY: Rel.no Date Details Author 01-2008 Original issue A. Miller Hydraulic Oil changed from Tellus 37 to 03-2012 L.Kilpin Tellus 32 L.Kilpin 03-2012 Responsible Person Updated 05-2014 Manual up-dated A. Miller 03-2107 Canister type suction filter added A. Miller...
Page 3: Table Of Contents
2. Safety Instructions 3. General Description 4. Specification 5. Operating Procedures 6. Maintenance 7. Towing Instructions 8. Equipment Layout 9. Recommended Spares List APPENDICES Appendix 1 Hydraulic Circuit Drawing A2-1070-139 Appendix 2 General arrangement drawing C-1070-AS1001-R1 Appendix 3 Certificate of Conformity...
Page 4: Introduction
1.0 INTRODUCTION CBS Products Ltd is a long established U.K company situated in rural Oakham, Rutland. From its 4-acre site, CBS design, manufacture, test and market a comprehensive range of quality products for the electricity, telecommunication and CATV industries. Products include overhead line and underground winches, cable drum trailers and stands, stringing equipment, in fact everything required for the installation or erection of conductors and cables.
Page 5: Safety Instructions
2.0 SAFETY INSTRUCTIONS THIS EQUIPMENT MUST ONLY BE USED BY AUTHORISED PERSONNEL, WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO. THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS OF THIS EQUIPMENT AT ALL TIMES, FAILURE TO OBSERVE THESE SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR PROPERTY DAMAGE.
Page 6 16) Wear ear defenders if noise levels are considered high to prevent ear damage. 17) Suitable protective clothing, footwear, gloves, eye protection and hard hat must be used by the operator when using, servicing or maintaining the winch. 18) Machine may cause additional fire hazard if involved in an existing fire due to petrol/diesel, oil and hydraulic oils involved, suitable precautions against possible fire must be taken before the winch is used.
Page 7 37) Do not operate the winch with any component parts removed, missing or damaged. 38) Do not use or manoeuvre the winch on surfaces or in a position that is unstable and/or inclined that could result in the winch rolling, sliding or turning over. 39) Do not allow the engine on the winch to run for long periods while the hydraulic circuit is not is use.
Page 8: General Description
3.0 GENERAL DESCRIPTION The off-road / site use only C-1070 winch has been designed to provide a flexible winching system capable of operating over a wide range of speeds, loads, and applications. The winch has grooved double bullwheels to provide superior handling of the pulling bond, whilst providing a constant tension capability.
Page 9: Specification
4.0 SPECIFICATION ……………………………………. Winch Serial Number Capacity (Bullwheel Drive) C-1070 1000 kg max. Rope Speed C-1070 40 metres/min (no load) Chassis: All steel welded construction. Axle: Single axle with independent torsional rubber suspension and drum brakes. Brakes: To EC standard for road going and fitted with an auto-reverse facility.
Page 10 Wheel nut torque 110 Nm (80 lbft) Max. speed 96 kph (60 mph) Dimensions Width 1375mm Height – (without drum) 1450mm Height – (with drum) 1600mm Length 2765mm Weights Winch 580 kg (not including rope) Rope drum (No rope) 22kg 8mm dia.
Page 11: Operating Procedures
IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR MAINTAINING THIS WINCH BE FULLY TRAINED AND COMPETENT TO DO SO, AND HAVE READ THE ENTIRE OPERATING MANUAL. CBS PRODUCTS LTD CANNOT BE HELD RESPONSIBLE FOR MIS-USE OF THIS EQUIPMENT. 5.1.
Page 12 TENSION CONTROL KNOB TENSION INDICATOR WINCHING IN / PAYING OUT TAKE-UP DRUM CONTROL LEVER CONTROL LEVER SAFETY RATCHET...
Page 13 5.2. Pre-winching procedure Prior to using the winch for any hauling application, it is important to ensure that the rear prop legs are lowered in order to level the winch, and that the front prop stand / jockey wheel is also lowered to a position where the winch is firm and stable.
Page 14 5.4. Pulling in Thread the bullwheels as described previously in section 5.3 ensuring that there is sufficient rope to pass over the layering arm onto the rope take-up drum. Securely fasten the rope to this take-up drum. Start the engine, refer to the operator manual supplied with the engine. Operate the drum control lever to engage the drum drive.
Page 15 5.5. Pulling In (Extended Conductor Runs) The C-1070 winch has been designed to enable the pulling of conductor over great distances by using a series of winch ropes joined together with suitable connectors. In order to maintain tension when changing rope drums on the winch,...
Page 16: Maintenance
MAINTAINING THIS WINCH BE FULLY TRAINED AND COMPETENT TO DO SO, AND HAVE READ THE ENTIRE OPERATING MANUAL. CBS PRODUCTS LTD CANNOT BE HELD RESPONSIBLE FOR MIS-USE OF THIS EQUIPMENT. It is recommended that this winch is serviced every 12 months, regardless of its condition or the number of operating hours used.
Page 17  Remove the top plate of the bullwheel gearbox. Apply a single stroke of the grease gun to the four grease nipples mounted on the bearing units. Apply grease the bullwheel chain drive. Replace the gearbox cover.  Grease all bearings and grease points (using the grease nipples fitted). For example (where applicable) The rope drum shaft bearing The hydratow coupling...
Page 18: Towing Instructions
7.0 TOWING INSTRUCTIONS BEFORE TOWING Check the ball head cup is well greased (if fitted). Handbrake is fully applied. Raise the coupling head above height of ball bracket by use of jockey wheel provided. Reverse towing vehicle until ball bracket is directly below ball head on coupling. Grasp locking handle on top of coupling and press trigger backwards with thumb.
Page 19 WHEN ON THE ROAD REVERSING – AUTO REVERSING BRAKES Simply reverse with towing vehicle having checked all is clear around you. Initial resistance will be felt as brakes are applied on trailer and then automatically ‘roll- off’, allowing reversing to continue. If reversing a heavy trailer up an incline, or on grass or other slippery surfaces, wheel spin on the towing vehicle may occur, as brakes initially come on.
Page 20 PARKING AUTO REVERSING BRAKED TRAILERS Apply handbrake fully (if energy stores is fitted to rear of coupling then apply further pressure to the handbrake to compress the spring which is fitted within the energy store component). This ensures that should brake roll-off occur when a trailer is parked with the rear facing down an incline that the brakes will automatically be re- applied.
Page 21 SERVICING Apply grease to ball and to cup of ball head after cleaning each item. (Alternatively towing eye and jaw if fitted). This to be carried out each time the trailers to be towed. Oil all moving parts weekly having wiped away all corrosion and dirt deposits. Every 3,000 miles or 3 months, or as necessary, apply grease gun to grease nipples fitted to the coupling using general purpose grease.
Page 22: Equipment Layout
8.0 EQUIPMENT LAYOUT 1HYDRAULIC OIL TANK 2 ENGINE 3 HYDRAULIC PUMP 4 CONTOL PANEL 5 GEARBOX 6 TAKE-UP DRUM LAYERING ARM 7 JOCKEY WHEEL 8 HYDRATOW COUPLING 9 HYDRAULIC OIL TANK SIGHT LEVEL GLASS 10 HYDRAULIC OIL TANK FILLER BREATHER 11 RETURN LINE FILTER 12 DRUM 13 FAIRLEAD ROLLERS...
Page 26 For spare parts always quote the model type serial number (located on the chassis frame) and contact:- CBS PRODUCTS LIMITED PILLINGS ROAD OAKHAM RUTLAND LE15 6QF TEL: +44 (0) 1572 723 665 FAX: +44 (0) 1572 756 009 E-MAIL: sales@cbsproducts.com Website: www.cbsproducts.com...