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Summary of Contents for Matco T7 PRO CC
- Page 1 Basics Manual Semi-automatic English...
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Page 2: Table Of Contents
Basics Manual Inhoudsopgave FOREWORD ..............................2 SAFETY ............................... 3 ..............................3 AFE USE ........................... 4 UALIFIED PERSONNEL ..........................4 CCIDENT PREVENTION USE ................................5 ..............................6 THER RISKS ..........................6 HE SCOPE OF THIS MANUAL INSTALLATION ............................7 ..............................7 NPACKING .............................. -
Page 3: Foreword
Additionally included in this basic manual are: • Machine specific manual • CE declaration SERVICE In the event of a malfunction, contact: Matco International. Tel: +31 (0) 850 49 49 90 E-mail: service@matco-international.com SPARES Order spare parts at: Matco International Hamburgweg 16,... -
Page 4: Safety
Basics Manual 2 Safety 2.1 Safe use We use the following symbols to warn about dangers and possible sources of risk. Get to know them well! Ignoring a warning can lead to personal injury and/or damage to this equipment or other machinery. -
Page 5: Qualified Personnel
Basics Manual 2.2 Qualified personnel Our definition of "qualified personnel" in this context is "personnel with a thorough knowledge of the equipment itself and how to operate and maintain it safely". Qualified personnel must be physically fit enough to perform the necessary tasks, have a good knowledge of all the relevant safety precautions and be trained to install, operate and/or maintain the equipment safely. -
Page 6: Use
Basics Manual 3 Use 3.1 Intended use The fully automatic wrapping machine, hereinafter also referred to simply as “the installation”, may only be used for wrapping pallets of the suitable products that meet the data as stated in the description. In case of doubt, the manufacturer must be consulted for permission. Using the installation in any way other than specified in the description can lead to danger, e.g. -
Page 7: Other Risks
Basics Manual 3.4 Other risks In terms of design and construction, everything has been done to protect users from possible dangers. However, some risks cannot be entirely eliminated. Users must be aware of the following: • The risk of entering a dangerous area •... -
Page 8: Installation
Basics Manual 4 Installation Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. 4.1 Unpacking Unpack the installation carefully and check for any transport damage. Retain the pallet, fixings and wrapping material for possible future transport or dispose of it in accordance with the appropriate waste handling regulations. -
Page 9: Electrical Connection
Basics Manual 4.6 Electrical connection Attention: Hazardous electrical voltage. Failure to observe warnings and safety measures may result in a fatal accident, personal injury or damage to equipment. Connecting to a power source: • The preferred way to connect the installation is via a power cable with a plug, connected to an earthed mains socked that is protected by a circuit breaker or fuse. -
Page 10: Maintenance
Basics Manual Maintenance Attention: Switch off the main switch and secure it with a padlock before performing any maintenance on the installation. Ensure that no one else can switch on the installation. Ensure that safety guards and suchlike are installed when the installation is activated. -
Page 11: Maintenance Schedule
Basics Manual 5.2.1 Maintenance schedule Maintenance frequency 1000 2000 hours hours hours hours hours hours hours Clean daily Check cutting wire Check cutting blade Clean photocell lens Chain under turntable Sprockets turntable Timing belt pulley for pre- stretch String for pre-stretch Bearings Running wheels film carriage... -
Page 12: Inspections
Basics Manual 5.3 Inspections Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. Attention: Tracing faults can possibly require checking while the installation is under power. Take care to observe the safety regulations concerning working on live equipment (active parts). - Page 13 Basics Manual Cutting wire construction Check the condition of the glow / cutting wire (for A700 AW machine) Check, and if necessary adjust the cutting wire to the correct tension. Check whether the cutting wire is clean of dust or impurities Check that the cutting wire does not come into unwanted contact with other parts (such as cables and air hoses) Cutting blade construction...
- Page 14 Matco T7 PRO CC Manual English...
- Page 15 Manual Matco T7 PRO CC Table of Contents OPERATION ..............................1 ..........................1 SSENTIAL OMPONENTS ......................2 XPLANATION SSENTIAL OMPONENTS ..............................2 ESCRIPTION TECHNICAL DETAILS ............................ 3 ..............................3 ACHINE ..............................3 LECTRICAL ............................3 IZE AND EIGHT ..............................3 NEUMATICS OPERATION ..............................
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Page 16: Operation
Manual Matco T7 PRO CC 1 Operation 1.1 Essential Components Attention: The machine may not be used if protective covers are not present Essential Components 1 Turntable 5 Cutting clamp unit 2 Film carriage 6 Film clamp 3 Mast 7 Ramp... -
Page 17: Explanation Essential Components
Manual Matco T7 PRO CC 1.2 Explanation Essential Components 1. Turntable The pallet to be wrapped is placed on this turntable. When installation is started, it will start turning. It automatically stops at its '0 position' at the end of the cycle. -
Page 18: Technical Details
Manual Matco T7 PRO CC 2 Technical Details 2.1 Machine Speed 3-12 revolutions per minute Clear height Min. 3000 mm Environment Clean, dry, not aggressive Operating temperature 0 tot +30 2.2 Electrical Connection 1x230 VAC - 50 Hz, with protective earth Installed power 1.5 kW... -
Page 19: Operation
Manual Matco T7 PRO CC 3 Operation 3.1 Inserting film roll 1 - Insert new film roll (unwinding direction depends on which side the “cling” is). 2 - Apply film according to the drawing below. CI = CLING INSIDE (Adhesive side on the inside) The film must be loaded into the braking system like this when using a "differential cling"... -
Page 20: Machine Settings
Manual Matco T7 PRO CC 3.2 Machine Settings With this series you can control all settings from the operator panel. Operator Panel... -
Page 21: Explanation Operator Panel
Manual Matco T7 PRO CC 3.3 Explanation Operator Panel The operator panel is the first to notice on the operator panel. It contains many functions and options which are explained in section 5.6 Operating Screens. There are also a number of push buttons on the operator panel. -
Page 22: Operating Screens
Manual Matco T7 PRO CC 3.4 Operating Screens The operator panel is a 'Touch panel'. The various functions described in this manual can be operated by touching the screen. 3.4.1 Main menu Via this screen you can switch to all underlying screens by means of the buttons. -
Page 23: Lock Login
Manual Matco T7 PRO CC 3.4.2 Lock login. Login and lock When pressing the login icon you will get the login screen, use the following; Name: OPERATOR With this password you can press the open or close icon With this function you can lock or unlock the option to adjust Wrapping programs. -
Page 24: Manual Operation Cut Clamp Unit
Manual Matco T7 PRO CC 3.4.4 Manual operation Cut Clamp Unit Cut Clamp Unit manual operating screen. Cutting clamp unit to middle position Cutting clamp unit to end position Cut-clamp unit back to home position Heat the cutting unit manually. -
Page 25: Program Parameters
Manual Matco T7 PRO CC 3.4.5 Program parameters Enter parameters per program. Program choice, select program for changes. Open selected program menu. -
Page 26: Wrapping Parameters
Manual Matco T7 PRO CC 3.4.6 Wrapping parameters Wrapping parameters and speeds. LEFT OF PALLET Bottom wrapping: number of windings on the bottom of the pallet. Reinforcement wrapping: Number of windings at a specific height. These windings allow you to apply additional windings in a specific place. -
Page 27: Film Release Parameters
Manual Matco T7 PRO CC 3.4.7 Film release parameters LEFT OF PALLET Desired film tension on top of pallet. 100% = tight 0% = loose (can be set variably) Desired film tension when wrapping upwards. Desired film tension at the bottom of the pallet. -
Page 28: Notifications
Manual Matco T7 PRO CC 3.4.8 Notifications This screen displays the current fault. This must be resolved before the machine can be started. Notification symbol Error message Solution Emergency stop triggered. Pull out emergency stop and reset wrapper. Film carriage door opened. -
Page 29: Tree Structure Menus
Manual Matco T7 PRO CC 4 Tree structure menus... -
Page 30: Components
Manual Matco T7 PRO CC 5 Components Machine parts with number and part number 5.1 Turntable Part code Description SZLS2P01 Base assembly SZLS2P02 Cover SZLS2A05 Motor cover SZ010A11 Small sprocket SZLS2A04 Bottom plate of gear motor SHLK-SV28-40-0.75KW-B Gear motor SZ010A09... -
Page 31: Column
Manual Matco T7 PRO CC 5.2 Column... - Page 32 Manual Matco T7 PRO CC Part code Description GB/T 41-2000 Nut M12 GB/T 93-1987 Spring washer 12 GB/T 95-2002 Flat washer 12 SS010A05 Sprocket frame GB/T 95-2002 Bolt M12 × 35 GB/T 1243-1997 Chain 08B SS010A07 Sprocket shaft SS010A06 Sprocket B...
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Page 33: Film Carriage
Manual Matco T7 PRO CC 5.3 Film carriage Part code Description SMLS0W01 Installation bracket of film carriage SHLK-SV-C10#-1/4-0.35KW Gear motor SM010A35 Chain wheel or gear motor SM010J17 Tensioning wheel assembly SM030A13 Position screw of spring SM030A12 Tension spring SM010A44 Sprocket or driven rubber roll... -
Page 34: Cut Clamp Unit
Manual Matco T7 PRO CC 5.4 Cut Clamp Unit Part code Description SDLS0K14 Installation bottom plate SDLS0K03 Swing arm SDLS0K04 Cantilever SDLS0K02 Fixed plate SDLS0K01 Rubber plate SDLS0K05 Installation bracket for heating wire SDLS0K09 Tension spring SDLS0K10 Hook screw SDLS0K06... -
Page 35: Film Clamp
Manual Matco T7 PRO CC 5.5 Film clamp Part code Description SJLS0R01 Installation plate SJLS0R04 Retainer ring C85N16-75S-C73 Cylinder SJLS0R02 Left clamp SGS-M6 Universal joint SJLS0R03 Right clamp...
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