Fiber clamps and V-grooves ................67 Electrodes ......................68 Mirror one ......................70 Maintenance time table ................... 70 Appendices A-Troubleshooting .................... 71 B-Technical Data ....................74 C-Parameter and program editing flow charts ..........75 Index ..........................80 Ericsson representatives ....................82 Table of contents...
Introduction The FSU 995 FA is designed to be “the only single fiber splicer you’ll ever need. ” It handles all basic single fiber splicing procedures, as well as more complex tasks such as tapering, attenuator making and erbium splicing. At the heart of the splicer’s operations is the hot core alignment process, which individualizes the splicing procedure to fit your fiber type and climactic conditions in order to offer the lowest...
Safety Information Maintenance Precautions Transport and Storage Operational Precautions l Never use hard ob- l Never leave your l Do not use the splicer jects to clean the V- splicer in direct sunlight in locations where there grooves or electrodes. or in places where it is a risk of explosion.
Description of the FSU 995 FA The FSU 995 FA is delivered in a rugged, cabin-size carry- ing case along with the basic set of tools for splicing, and this manual. FSU 995 FA fusion splicer Tool set with one electrode brush, one set of tweezers, a seven piece hexagonal key set, and one hex wrench...
Page 9
Rear panel 6A Fuse Output for video Auxiliary 12V video output (see Appendix B) 2A Fuse 12V power input RS 232 (see Appendix B) Buttons FSU 995 FA Right Left Focus Mode View Image Down Fuse Select Enter 0 - 9 0 - 9 0 - 9 On/Off...
(see also diagram of rear panel on previous page). If you are using the battery delivered by Ericsson, keep in mind that the battery is not charged on delivery (see p. 66). Setting up the splicer...
BASIC OPERATION - Quick guide The following steps outline basic operation of the FSU 995 FA, and refer to the pages where they are explained in greater detail. Connect the splicer to the power supply ....8 Prepare the fibers ............. 10 Strip, clean and cleave the fibers.
Fiber preparation Slip on a heat-shrinkable sleeve Easily forgotten, yet so frustrating. Remember to always slip a heat-shrinkable sleeve onto one of the fibers at the begin- ning of fiber preparation. Strip the fiber First remove at least 50mm of secondary coating (true for both tight and loose tube secondary coating) with a stripper appropriate to the type of coating you have.
Page 13
Cleave the fiber Before cleaving the fiber, make sure the fiber is clean and properly prepared (See steps 1-3). Cleave the fibers using a high quality cleaving tool that offers a flat end-face at an angle of less than 1 from the perpen- dicular (less than 0.5 for small core fiber).
Splicer preparation Turn on the splicer Turn on the splicer by pressing the ON/OFF button in the upper left-hand corner. (Remember that the splicer will turn off automatically when you open the safety shield after splic- ing.) “ FSU 995 FA AUTO MODE The splicer always starts in Automode, and thus will read PARAMETER UPDATING...
Page 15
Close the safety shield Once you have placed the fibers so that you see them in the monitor and closed the fiber clamps, you must also close the safety shield by sliding it smoothly into place. At this point the messages, “CLOSE SAFETY SHIELD” and “...
Splicing mode and program selection Though the splicer is saying in the message field to “PRESS FUSE BUTTON,” you should make sure the correct splicing mode and program are selected. Select splicing mode Mode As mentioned earlier, the default splicing mode is Automode, Change splicing mode and this will be the mode the splicer is in when you just turn it on.
Page 17
BB As an optional step, you can then press VIEW to see the sceen-viewer with a list over all of the the splicing programs View in memory. To scroll through the pages, press VIEW. Open screen-viewer NORMAL SM+SM To escape from the screen-viewer, press ESC. DSF SM+SM TITAN SM+SM NORMAL MM+MM...
Page 18
Splicing programs 01-10 Program Name Prog. No. Fiber type Splicing process* NORMAL SM + SM Standard single fiber Normal splicing DSF SM + SM Depressed cladding fiber Normal splicing TITAN SM + SM Titanium fiber Normal splicing NORMAL MM + MM Mulitmode fiber Normal splicing ECCENTRIC SM + SM...
Automode splicing Splicer ready At this point you should have chosen Automode for the splicing mode (see p. 14), and a splicing program. Continu- ing with the example taken up in the section on splicing FSU 995 FA AUTO MODE program selection, we will assume you have chosen Program TITAN SM + SM 03.
Manual mode splicing Splicer ready At this point you should have chosen Manual mode for the splicing mode (see p.14), and a splicing program. To continue our example, we will assume you have chosen Program 03 FSU 995 FA MANUAL MODE for titanium fiber splicing.
Page 21
Prefuse Fuse Once the fibers are rough-aligned, you press the FUSE but- Start prefusion ton. During prefusion the fibers are cleaned by low level heating. “ READY FOR SPLICING After prefusion is complete the splicer sends new messages to the message field, telling you it is waiting for you to com- PRESS FUSE BUTTON plete final inspection and alignment.
Page 22
After fine-tuning the alignment, and before fusion, the alignment should be as follows: the outer edges of the Outer edges lined up fibers line up, and the gap between their end-faces is centered on the monitor and as small as possible while Gap centered still allowing for up and down movement of the fibers.
Splice evaluation Loss estimation “ FSU 995 FA AUTO MODE After the splicing sequence is complete, the splicer estimates CHECKING SPLICE the splice loss and displays it in the mode field. “ ESTIM. LOSS: x.xx dB NEXT PICTURE, VIEW Re-fuse: Optional step “...
Page 24
Cold image and basic hot image analysis The best thing to have in your mind as you look at the images after splicing is a representation of a successful splice, such as the one here. The thing to note in particular is that the core and the outer edges form straight lines.
Splice protection Remove the fiber Once you are satisfied that you have a successful splice, you can open the safety shield – at which point the splicer will automatically turn off – and release the fiber clamps. You should then carefully transfer the spliced fiber to the heat oven.
ADVANCED OPERATION - Program structure overview The following elements form the backbone to all FSU 995 FA splicing programs. Each will be described in greater detail on the indicated pages. M ATTENUATOR NORMAL SM + Program name ............26 xxxxx xx + xx Certain limitations hold in splicing program names.
Splicing program structure Program name The names of FSU 995 FA splicing programs can have no M ATTENUATOR NORMAL SM + more than 16 characters, and should be designed for quick xxxxx xx + xx and easy recognition. When a splicing program is displayed, AN SM + SM it will always be with its number, like the pre-defined pro- ECCENTRIC SM + SM...
Page 29
Depressed cladding fiber DEPRESS. CLAD. FIBER Pre-defined program: 02 Depressed cladding fibers are doped with both germanium in the core and flourine in the inner part of the cladding. The purpose of this double-doping is to reduce dispersion at a chosen wavelength.
Splicing process Splicing processes represent a way of dividing splicing pro- grams into groups according to the way the splicer carries Prefusion Cleaning out the splicing sequence. The FSU 995 FA is organized around six splicing processes: Imag l Normal splicing............... 28 The diagrams included l Hot core alignment ............
Page 31
Hot core alignment rurh Pre-defined program: 05 fiber hxrÃ"Ãh Ãvhtr hxrÃh Ãvhtr current p r th distance prÃp rÃssr Hot core alignment is de- ÃsvqÃp rÃssr current 2 signed for single mode fibers with a core to cladding ec- RTC cur current 1 centricity greater than 0.6 mm. pre-fuse WLPH To be able to line up and...
Page 32
Small core alignment The small core alignment pre-heat take warm images process is a special hot core Fiber take 3 warm images current to find core offset distance alignment process, recom- current 2 mended for use when splic- RTC cur ing small core fibers that has time 2 current 1...
Page 33
Mode field matching Pre-defined programs: 06 & 07 hx rÃvp rÃÃsvq v rà v rÃ! p r th usvi r Ãvqvpr fiber distance The mode field matching ..current2 vsÃvqrÃ1à Ã2 process is intended for splic- DI9@YÃGDHDU ing fibers with very dissimilar Ãh p current1 mode field diameters.
Page 34
Threshold type test When you are presented with a new fiber combination it is highly advisable to run the Threshold type test. You do so by setting the parameter THRESHOLD TYPE to Threshold type test (see page 43, for instructions as to how you edit param- eters), as well as setting up the test configuration shown below.
Page 35
Using the index limit parameter hot core index The parameter INDEX LIMIT can be either a positive matching point MFD matching point or a negative value. For most cases you will most probably use a positive value. The arc will then shut off when the monitored index profile of one or both fibers, depending on the Threshold type used, has decreased to the set value.
Page 36
Attenuator making take a cold image and Pre-defined program: 08 hxrÃhÃh ÃvhtrÃhq FXUUHQW ILEHU GLVWDQFH compute the cladding offset: prÃurÃpyhqqvtÃssr) Attenuator making is the repeat if cladding offset is rrhÃvsÃpyhqqvtÃssrÃv current 2 bigger than target offset ivttr ÃurÃh tr ssr process you use when you want to reduce the strength current 3 of a signal –...
Page 37
Pulling or tapering Pre-defined program: 09 Pulling or tapering is used primarily to create micro-lenses and microscope fiber probes out of fiber end-faces. During the process, the splicer simultaneously pulls and heats the fibers into an hour glass shape that eventually divides at the tip.
Program parameters STANDARD FIBER The program parameters are the variables used by each NORMAL SPLICING PREFUS TIME splicing program to guide the splicing sequence. The FSU PREFUSE CURR 10.0 50.0 995 FA distinguishes three sets of program parameters: the OVERLAP 10.0 general parameters, the control parameters and the splicing FUSION TIME 1...
Page 39
Control parameters The control parameters are the param- MAX. ECCENTRICITY value 7.3 eters that control the specific operations of each of the splicing processes, and GAP CLOSE INTENSITY ECF FACTOR the following tables organizes them ( 7 = 70% ) ( 0.3 + 1.0= 1.3 ) accordingly.
Page 40
Parameter Function Range Default DESIRED ATTENUAT. Desired level of attenuation 0.0 to 29.9 dB -29.9 to +29.9 mm 0 OFFSET ADJUSTMENT User adjustment added to target offset (use +/- buttons (Offset as seen in upper view) to change sign) ECF FACTOR Surface tension compensation 00.0 to 99.0 factor/ RTC control parameter*...
Page 41
Splicing parameters The splicing parameters are the parameters that control the general operations of the splicing sequence. Regardless of splicing process, the following parameters are applied to guide the splicer through alignment, prefusion and fusion. Nevertheless, some of these parameters are used slightly differently during particular pro- cesses.
Page 42
Parameter Function Range Default 2.0 to 19.9 mm 9.8 mm LEFT MFD Mode field diameter for left fiber 2.0 to 19.9 mm 9.8 mm RIGHT MFD Mode field diameter for right fiber SET CENTER Sets normal splicing or 150 to 255 pixels off-center splicing 360 pixels...
Pre-defined programs: Programs 01 - 10 As explained in the section on Basic Operation, the FSU 995 FA comes with ten pre-defined programs. These programs represent all five splicing processes, and are intended to cover a wide array of splicing needs. It is also recommended that you use them as a base when designing your own pro- grams.
Page 44
Program 05 Program 06 Program 07 “ECCENTRIC SM + SM” “ERBIUM + SM MCVD” “ERBIUM + DSF OVD” Single fiber with eccentric core Erbium fiber with single fiber Erbium with dispersion shifted Hot core alignment Mode field matching Mode field matching 1.0 mm MAX ECCENTRICITY INDEX LIMIT...
Program editing: Programs 11 - 50 One of the most important features of Advanced Operation is that you yourself can design your own splicing programs. The FSU 995 FA comes with 40 slots for user-defined splicing programs, and the following ten steps outline how you can fill them.
Enter editing mode Enter Regardless of whether you have just gone through the pro- Start program editing gram selection procedure, or are starting program editing “ here, you press ENTER to enter editing mode. (It is equiva- Program to edit in mode field lent to step D in the program selection procedure.) The NEW PROGRAM? splicer will then ask you (possibly for the second time) if you...
Use another program as a base “ COPY PARAMETERS? As has been recommended earlier, it is helpful to use another program as a base when designing your own. If you want to do so, and copy the parameters of another program into the slots of your new program, you should press Yes at this point.
Set or change security “ CHANGE SECURITY? Before you start creating or editing your program it is impor- tant to stop and determine what type of security you want on it. If, for example, you just copied the parameters out of one of the pre-defined programs, the security is classified as “Open,”...
To orient yourself within the splicing program structure, you General parameters should take note that the step we just completed was to The general parameters ho change two of the general parameters listed on page 36: KEY NUMBER and SECURITY TYPE. The other three Parameter general parameters (PROGRAM NAME, FIBER PROCESS, and FIBER TYPE) are changed in the following steps,...
“ Change fiber type and splicing process CHANGE FIBER/PROCESS At this point the splicer will ask if you want to change fiber type and/or splicing process. If you have copied over a source program (step 4) for which you only want to modify a few parameters, you may be able to skip this step.
“ B The same procedure is then repeated in the case of splic- CHANGE PROCESS TYPE? ing process. The splicer will ask “Change process type?”, and you respond by pressing Yes if you do indeed want to change it. If you only wanted to change the fiber type, and do not want to change the splicing process, you can press No and go on To change splicing process to step 8.
Page 52
Cont. from preceding page As all splicing processes have different control parameters (see pages 28-35), we will take the control parameters for mode field The following example is for a program using mode field matching: matching as an example. The range for possible values for “...
“ EDIT SPLICING PARAS? Edit splicing parameters For a full list of splicing parameters, see p. 39. If you have just edited control parameters, this step will be very straight-forward. First, the splicer will ask you “Edit splicing paras?,” and once again you have the option of View pressing the VIEW button to bring up the screen-viewer.
“ Re-edit program RE-EDIT PROGRAM? At this point you have finished editing the splicing program. The splicer gives you a chance to go back, however, and make adjustments you might have missed the first time View round. Get screen-viewer If you are not sure about whether you are satisfied with the current version of the program, you should press VIEW and bring up the screen-viewer.
Parameter editing review When considered step by step parameter editing can seem interminable; however, there is a basic logic that guides the editing procedure. Once you have become familiar with this logic, parameter editing will go easily and quickly. The programming buttons The ENTER button has two functions: 1.
Page 56
Types of parameter values Parameters can be divided according to the kind of values they hold. In the FSU 995 FA there are three major types of parameter values, each of which involves a slightly different editing procedure. “ PREFUSE TIME 0.3 S 1 Quantitative parameter values A quantitative parameter value is a number.
Special functions Advanced splicing parameters Mode field diameters: LEFT MFD and RIGHT MFD In order to obtain good splice Wavelength (nm) loss estimation it is important Fiber Type 980/1060 1300 1550 to correctly set the mode field Single mode 10.5 diameters for your fibers.
Page 58
Arc-on alignment: AOA CURRENT At arc ignition an electromagnetic field is estab- lished that exerts force on the fibers, bending electrode them out of alignment (see adjacent picture). force at After initial ignition, the force disappears, and igniting very low current (6 mA) most fibers comes back into place.
Service functions: #-button If you press the #-button while in splicing mode you gain access to yet another group of operations and parameters. The following section outlines them in the order they come up during editing. However, if you want a more precise overview of the organization of these parameters, see the flow chart in Appendix C.
Page 60
Electrode cleaning program: CLEAN ELECTRODES? If you press the button, and you do not have a hot core alignment program in memory, the first question will be asked is whether you want to “Clean electrodes?”. This is some- thing that should be done every time you brush off or replace the electrodes, and is a recommended measure after every Magnified electrode tip with deposits “...
Page 61
2 Collect data The next step is to collect the splicing data that will form the content of your splice-list. If you have chosen to make use of Fuse the operator number and list codes, be sure to be consistent Collect splicing data and change their values throughout the data collection stage.
Advanced hot image analysis Image Access hot image On pages 21-22 we talked about hot images and hot image analysis. In short, after splicing the FSU 995 FA automatically calculates a splice loss estimation and makes available two hot images. To see analysis of these hot images, press HOT 1ST IMAGE IMAGE when one of the cold images is on the screen.
Quick character selection The character selection Button Corresponding character method described for defin- ing a program name (p. 47) is effective but can be a little slow, so it is advantageous to 0-9 (left) learn the adjacent shorthand. 0-9 (middle) Quick character selection 0-9 (right) &...
Page 64
Parameter Function Range Default LOSS EST. LEV Gives you the option of deciding 0 to 2 in what cases you want the splicer to estimate the splice loss. 0 = No loss estimation 1 = Estimation only when in Automode 2 = Always do loss estimation SHOW LOSS TO When the estimated loss exceeds...
Page 65
“ DISPLAY GAP ANGLE parameter NORMAL SM + SM P01 If you set the parameter DISPLAY GAP ANGLE to YES, the ALIGNING FIBERS splicer will stop during fine alignment and show you the gap angles (cleave angles) and view angles (angular deviation of “...
Page 66
ALTITUDE parameter When working at altitudes significantly higher, or lower, than sea level, it is important to adjust the electrode cur- rents to compensate for the decreased, or increased, air density. If you fill in the ALTITUDE parameter with Original current: your working altitude in 10 mA kilometers, the FSU 995 FA...
Upload / Download Software The Upload/download software is a Microsoft Excel appli- cation that greatly facilitates the handling of the FSU 995 FA. It automatically collects and stores all parameters and other data from splices made by the FSU 995 FA, and presents the output in a Microsoft Excel spreadsheet.
Maintenance Power connection There are several maintenance tasks connected with keeping the FSU 995 FA supplied with power. Fuses The fuses are located in the rear panel of the splicer (see diagram, p. 7). There is a 6A fuse intended for the splicer and heat oven, and a 2A fuse related to the outlet marked AUX.
Fiber clamps and V-grooves Cleaning In the case of both the fiber clamps and V-grooves, cleanli- ness is very important. Before starting work each day, you should clean them with a cotton swab dipped in propanol or ethanol. After you have finished cleaning them, you should also ensure that you have not left behind any strands of cotton.
Electrodes Cleaning The electrodes can be cleaned in two different ways. The first is to run the electrode cleaning program (see also p. 58), which is accessed as follows: To access electrode #-button > “Clean electrodes?” > YES cleaning program The electrode cleaning program should be a part of your daily splicing routine, and we recommend it as a start-up proce- dure.
Page 71
Accessing electrodes: Upper electrode (steps 1 - 4) 1 Loosen the screw that holds in place the outer cover of the elec- trode block. Remove the outer cover. 1 Unscrew outer cover 2 Loosen the screw that holds in place the inner cover of the elec- trode block.
YOU SHOULD NOT TRY TO CLEAN THE MIRROR YOURSELF, but Ex. of contraction of lower light intensity rather should deliver the splicer to an authorized Ericsson curve due to build-up on mirror one. representative for cleaning.
Appendix A - Troubleshooting The following three tables present the fault messages that will appear when there is a problem, along with possible causes and suggested corrective messages. The first table applies to all splicing processes; whereas, the other two are specific to mode field matching and attenuator making respectively. Fault message Possible causes Suggested corrective measures...
Page 74
General fault messages (cont.) Fault message Possible causes Suggested corrective measures CAN’T MAKE SHARP 1. Monitor out of focus. 1. Adjust the focus. 2. Internal splicer error. 2. Service the splicer. BAD VIEW ANGLE 1. The V-grooves are dirty. 1. Clean the V-grooves. 2.
Page 75
Attenuator making fault messages Fault message Possible causes Suggested corrective measures CANNOT ESTIMATE Splicer can not estimate splice loss Check hot image to see reasonof fault. as something has gone wrong with the splice. FUSION CURR TOO HIGH Fusion current 2 is too high, Reduce FUSION CURR 2 by at least or the fusion time 2 too long, to 1.0 mA.
Appendix B - Technical data FSU 995 FA Technical data Fibers Single fiber with a cladding diameter: 30 - 270 mm in Automode (automatic alignment) 30 - 400 mm in Manual mode (manual alignment) Single fiber with coating diameter up to 2000 mm Special single fibers including erbium, dispersion shifted and multimode Splice loss Typical value using identical single mode fibers: 0.02 dB...
Appendix C - Parameter and program editing flow charts The following flow charts are provided to the advanced user as a concise summary of the capabilities of the FSU 995 FA. With a mastery of the FSU 995 FA interface and technique, one can use these flow charts to quickly locate parameters and functionality within the splicer’s software.
Page 78
Global parameters Global program P 00 English version? Swedish version? Chinese version? Loss estim. level ..Key Number 99.5 Show loss to: 2.0 dB Display gap angle No Edit basic parameters? Macrobending Altitude +0.00 km Edit estimation parameters? Max gap angle 2.0 dg AutoXCT offset 0 pixels Edit offset parameters? Max view angle 0.6 dg...
Page 79
Program editing Old program name New program? Press VIEW to get list of programs in screen-viewer “Updating parameters...” Edit parameters? Press VIEW to get Splicing mode program param- eters in screen- viewer Key number 00.0 Change security code? Copy source Copy parameters? New code xx.x...
Page 80
Continued from previous page Prefuse time 0.2 s Control parameter 1 Edit control parameters? This question does Depending on the process not appear if you are “Control parameter 1” is: Max eccentricity, Press VIEW to get Prefuse current 10.0 mA using the normal Index limit, program parameters...
Page 81
Service functions Current test? The current test is available only if you are using hot core The current test will alignment process. not run until after Other wise the you have gone question does not through the other appear. service functions. Electrodes cleaning Clean electrodes? program runs...
Turkey tel: +91 80 3327581 Pasig City 1600 Ericsson Telekommunikasjon AS Canada tel: 63 2 6371600 Branch Office Ericsson Comm. Pvt. Ltd. Amherst Fiber Optics Cinnah Caddesi The Great Eastern Plaza Brentwood Commons Two, Poland 2-A Bhikaji Cama Place No. 41/10-13...
Page 86
Ericsson Cables AB Network Products Landsvägen 66 S-172 87 Sundbyberg, SWEDEN Tel:+46 8 764 0900 133ST010 Telex: 14723 ERINET S 133TB001R1 Telefax:+46 8 98 5503 Ericsson Cables AB...
Need help?
Do you have a question about the FSU 995 F and is the answer not in the manual?
Questions and answers