Kaivac COOLER CLEANER Operator's & Parts Manual

Kaivac COOLER CLEANER Operator's & Parts Manual

Cooler cleaner machine

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kaivac
cleaning
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©2020 Kaivac, Inc. All rights reserved
COOLER CLEANER
OPERATOR & PARTS
cleaning
systems
kaivac
www.kaivac.com
MANUAL
P/N: MANUAL17CC
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Summary of Contents for Kaivac COOLER CLEANER

  • Page 1 COOLER CLEANER kaivac OPERATOR & PARTS MANUAL cleaning systems P/N: MANUAL17CC kaivac cleaning systems ©2020 Kaivac, Inc. All rights reserved...
  • Page 3 Release of Quick Change Power Pack CC 08/03/20 Updated imagery and parts NOTE: Specifications and parts are subject to change without notice Kaivac, Inc. 2680 Van Hook Ave. Hamilton, OH 45015 kaivac cleaning systems www.kaivac.com ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 4: Table Of Contents

    RoUbLeshooting 4.3 t .................... 25 RoUbLeshooting 4.4 t ..................26 RoUbLeshooting 4.5 R ) ................... 26 epLACeMent onthLy 5.0 Parts Diagrams and Specifications kaivac 5.1 C ..............27 ooLeR LeAneR sseMbLy 5.2 C ..............27 ooLeR LeAneR AteR sseMbLy 5.3 Q ..............
  • Page 5: 1.0 Getting Started

    1.0 Getting Started 1.1 p RodUCt dentifiCAtion ooLeR LeAneR AChine kaivac cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 6: Nly

    • Keep operating area clear of all persons. • The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing parts or converting the machine to another function. • DO NOT overreach or stand on unstable support. Keep good footing and balance at all times.
  • Page 7: Afety Recautions Orded Nit Ontinued )

    FOR INDOOR USE ONLY INTENDED FOR COMMERCIAL USE WARNING — To Reduce the Risk of Electric Shock — Do not expose to rain. Store indoors. kaivac cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 8: Afety P Recautions : C Orded U Nit (C Ontinued )

    CORD APPLIANCE CORD (A) TIE CORD AS SHOWN (B) CONNECT PLUG AND RECEPTACLE kaivac Table 1 - Minimum gauge for extension cords Total length of cord Ampere rating Volts 7.62 m (25 ft) 15.24 m (50 ft) 30.48 m (100 ft) 45.72 m (150 ft)
  • Page 9: Afety

    DO NOT charge batteries outdoors. • DO NOT attempt to repair, service or modify the batteries or charger. Contact Kaivac Technical Support with any issues. • DO NOT short-circuit the battery or charger terminals with conductive items such as paper clips. This can deliver high current, resulting in hear and fire.
  • Page 10: Afety Recautions Attery Perated Ontinued )

    DO NOT use without Vacuum Motor Float Cage in place. SPRAY SYSTEM WARNINGS (ONLY): • Do not spray liquid from the Kaivac onto electrical outlets or any electrical devices. • Risk of injection or injury to persons - do not direct discharge stream at persons.
  • Page 11: Attery Nformation

    Fully Discharge vs. Partial Discharge and the Effect on Battery Cycles: Unlike lead acid batteries typically used in auto scrubber, the Kaivac Battery is not damaged by fully discharging. The BMS (Battery Management System) has a cutoff voltage of 30V which protects the Battery from experi- encing full discharge.
  • Page 12: Rotection Lan

    This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse, fire or repair done by anyone other than a Kaivac authorized repair center. In no event shall Kaivac, Inc. be liable for incidental or consequential damages, or any damages to persons or property.
  • Page 13: Orm

    Thank you for registering for our warranty program. Please return completed forms to: Kaivac, Inc. 2680 Van Hook Ave. systems kaivac Or Fax to: (513) 896-8548 cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 14: T Ools

    Tool Tool Squeegee Tool Nylon Brush Pressure Lance PRESS DOWN kaivac TURN Ensure all tools are placed in the appropriate Nose cleaning locations as shown above. Ensure dump hose is secured to the cap-and- Make sure Vac Lid Jug Holders are firmly tether.
  • Page 15: Ool Rrangement

    (VT3A) Fan Lift Tools (WALSPA) Nylon Brush (NBRUSH) 50ft GFCI Twist Lock Window kaivac (CES19TA) Squeegee Holster corded only (CAA06) (CVA19O) Pressure Hose Lance (PH15) (SUBGAW3) cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 16: Reparation F Or U Se

    If damage is found, do not continue until proper repairs are completed. Ensure Battery is fully charged before use. You are now ready. Battery Gauge kaivac cleaning systems Customer/Technical Support P a g e ǀ 1-800-287-1136...
  • Page 17: 3.0 Maintenance

    Power Pack is pictured below. Insert Charger into Charge Port as displayed below. To unplug charger, press button kaivac and pull back on Charger cord. cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 18: Achine Aintenance

    Discontinue use until leaks are repaired. Vacuum Wand • Use a wire or coarse brush with acid cleaner to remove residue from threads on the coupling and coupling nut. Apply grease when done. kaivac HEPA Filter • Replace every 3-6 months depending on use. cleaning...
  • Page 19: Acuum D Iagram

    3.0 Maintenance 3.3 v ACUUM iAgRAM INTAKE AT VACUUM WAND RIGID VACUUM HOSE FLOAT SWITCH VACUUM TANK 3-STAGE VACUUM kaivac EXHAUST cleaning HEPA FILTER systems BLACK BOX COMPARTMENT www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 20: Ump D Iagram

    3.0 Maintenance 3.4 p iAgRAM WATER TANK PRESSURE PULSE HOSE HOSE PRESS. HOSE MINI BALL VALVE FILTER PUMP SPRAY LANCE BLACK BOX COMPARTMENT kaivac cleaning systems Customer/Technical Support P a g e ǀ 1-800-287-1136...
  • Page 21: Lectrical Iagram (Ac)

    Breaker Switch Green (G) MOTOR White (N) HOUR Black (L) White (N) METER 15A Circuit Breaker Switch VACUUM Black (L) kaivac Black (L) White (N) MOTOR cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 22: Lectrical D Iagram (Dc)

    RED + CONTROL PANEL 3A CIRCUIT BREAKER BUTTON PUMP RED + RED + RED + MOTOR BLACK - BLACK - MAGNETIC SWITCH kaivac RED + HOUR METER BLACK - cleaning 20A CIRCUIT BREAKER BUTTON VACUUM RED + BLACK TAPED RED +...
  • Page 23: Roubleshooting

    HEPA filter clogged Remove HEPA filter and clean cleaning Vac tank full Dump vac tank Moisture from exhaust Float shutoff missing Replace Excessive foam in vac tank Use defoamer systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 24: Roubleshooting

    Seals in pump need replaced Remove and replace seals Bad fan pattern or Debris in nozzle Remove orifice with Allen wrench pinpoint pattern on and clean Orifice damaged Remove and replace kaivac cleaning systems Customer/Technical Support P a g e ǀ 1-800-287-1136...
  • Page 25: Roubleshooting

    Premature blade wear Squeegee wheels worn Check wheels for wear/ replace Sucks to the floor too Squeegee wheels worn Check wheels for wear/ tightly replace kaivac cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 26: Roubleshooting T Ips

    3. Battery may need recharged or replaced. • Other Issues? Contact Technical Support Phone: United States and Canada: 1-800-287-1136 International: 1-513-887-4600 Email: info@kaivac.com For Technical Support Contact Form go to: https://www.kaivac.com/contactus.php and choose Technical Support tab. 4.5 R epLACeMent onthLy The following tasks should be performed monthly to keep your system operating at peak performance.
  • Page 27: C Ooler C Leaner C Orded B

    CSS132 5/16-18X1 BUTTON HEAD CFS03 5 IN CASTER, MOUNTING PLATE CSS158 90 DEG BRASS 3/8 NPT X 1/2 HOSE SUBSS4 4 IN SNAP AND STRAP kaivac cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 28: Ssembly

    LACk sseMbLy [p/n: bbACCbMe] 9 10 PART NO. PART DESCRIPTION CSS40 1/2 DIA WASHERS kaivac SWPACC2 SWITCH PANEL ASSEM SINGLE CHEM BATT AX205 AXLE 20.5 IN X 1/2 DIA 303 SST CSS17A 8 SST SCREW 3/4 VMA1700BE 36V VMA 1700 ETL...
  • Page 29 FLAT FREE TIRE 8 IN 1/2 HUB AX205 AXLE 20.5 IN X 1/2 DIA 303 SST CSS156 3/8 X 3/4 T THUMB SCREW YELLOW PCKV1TA POWER CORD MOLDED W/ GROMMET & TWIST LOCK systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 30: Ooler Leaner Ump Otor Ssembly

    CoRded bAtteRy PART NO. PART DESCRIPTION PUMP100C PUMP 100PSI 36 VOLT (BATTERY) PUMP100B PUMP 100PSI 115 VOLT (CORDED) WL1750 1/2 IN WIRE REINFORCE PVC TUBING PHASM PULSE HOSE ASSEMBLY kaivac cleaning systems Customer/Technical Support P a g e ǀ 1-800-287-1136...
  • Page 31 VAC MOTOR HOSE SHORT CUFF 5.8 hepA A sseMbLy [p/n: hepAhA2] kaivac PART NO. PART DESCRIPTION HEPA HEPA FILTER FKEEP2 HEPA FILTER KEEPER HCOVER HEPA COVER cleaning systems www.kaivac.com P a g e ǀ ©2020 Kaivac, Inc. All Rights Reserved...
  • Page 32 Don’t just clean it. Kaivac it.

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