Page 1: Table Of Contents
Ring Kit Installation for ( ) Basket Fans 36” and Larger Cross Kits Installation for Basket Fans Auto Drain Kit Installation & Assembly IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com T.O.C.
Page 2: Warranty & Recommended Tools
Please read over all instructions carefully before you begin. If you have any questions please call your local dealer, or contact J&D Manufacturing at 1-800-998-2398. Section A - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 3: Water Quality Requirements
Additional precautions should be taken to ensure that water will not come in contact with electrical cords or outlets as this may result in severe injury or even death. Section B & C - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 4: Parts Identification
1” PVC Tubing 5 Micron 1 Micron 2-1/2” Filter 5’ Length 2’ Stick 2-1/2” Filter 2-1/2” Filter 2-1/2” Filter Housing Assembly Section D - Page 1/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 5 20 Micron 4-1/2” Filter 5 Micron 1 Micron 2’ Stick 5’ Length 4-1/2” Filter 4-1/2” Filter 4-1/2” Filter Housing Assembly Section D - Page 2/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 6 Venting Bell Single Phase 3 Phase VHPM1 VHPM13 Shaft VHPM2 VHPM33A VHPM3 VHPM53 Mounting Foot VHPM5 VHPM103-CFACE Section D - Page 3/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 7 3/4” Female Hose Thread VHPP137 Adjustable Pressure Unloader Breather Valve/Oil Dipstick 3/8” FIPT Flex Coupler 3/4” Female Hose Thread Section D - Page 4/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 8 Flare 3/8” FIPT VHPR163 - 2000 psi Ball Valve VHPR122 - Tube 3/8” H.P. Nylon 3/8” 3/8” FIPT FIPT Section D - Page 5/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 9 NOTE: Spacing and quantity of nozzles is dependent on model purchased. Nozzle VHPR2000 - 20’ Long SS Line (No Nozzles or Nozzle Ports) Section D - Page 6/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 10 (12) 0.02 GPM Nozzles Cable Ties VHPR110 - Nozzle 0.02 GPM Anti Drip Nozzle VIEC1000M 3/8” 1/4” Slip Lock Flare Section D - Page 7/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 11 Anti Drip fogging cross with Nozzle hose connector and (4) 0.008 nozzles VIEC1000M 3/8” 1/4” Slip Lock Flare Cable Ties Section D - Page 8/8 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 12: Guidelines For Assembling Components
(VHPR120) is only required for replacement if needed or when the 1/2” male flare connector is used with other 1/2” female flare connectors. 1/2” VHPR120 1/2” Female Flare O-Ring Male Flare Section E - Page 1/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 13 Rubber grommets, pieces of rubber mats, etc., should be used to protect the tube. 3/8” High Pressure Nylon Tube Section E - Page 2/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 14: Filter System Assembly & Installation
Following the PTFE Tape & Tightening Guidelines in Section E, tape and assemble both pressure gauges (VHPR149) to a reducer (SS19) as shown below. VHPR149 Pressure Gauge PTFE SS19 Tape Pressure Gauge Assembly Reducer Section F - Page 1/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 15 (VHPR142) to the filter cap assembly using (4) #14–10 x 3/4” phillips pan head screws per bracket as shown below. Section F - Page 2/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 16 (VHPR153) to the filter cap assembly using (4) #14–10 x 3/4” phillips pan head screws per bracket as shown below. Section F - Page 3/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 17 NOTE: Mounting location and installation hardware (not included) must be able to withstand the weight of 90lbs, the assembled unit when in use and full of water. 37” Floor Floor Floor Mounting Holes Section F - Page 4/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 18 Check & Ball Valve Assembly Install ball valve with the lever away from the wall so lever can be turned without interference. Section F - Page 5/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 19 With water shut off and following the PVC Gluing Guidelines in Section E, connect the water source to the check valve. Connect water MICRON MICRON MICRON source here REPLACEMENT REPLACEMENT REPLACEMENT FILTER FILTER FILTER Section F - Page 6/6 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 20 Using a 9/16” wrench and 9/16” socket and socket wrench assemble (2) shelf braces so the mounting tabs are behind the shelf lip and secure with (2) 3/8”-16 x 1” Hex Bolts and (2) 3/8”-16 Nylock Nuts as shown below. Section G - Page 1/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 21 NOTE: Mounting location and installation hardware (not included) must be able to withstand the weight of 145 lbs, the assembled shelf with motor and pump assembly. Section G - Page 2/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 22 Applying Labels to Mounting Shelf Assembly Clean and dry the (2) locations indicated below and apply the J&D labels as shown below. Section G - Page 3/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 23: Motor & Pump Assembly & Installation
Using a 9/16” socket and (4) 3/8”-16 x 1” Hex Bolts and (4) 3/8” Split Lock Washers, assemble and secure the pump to the motor as shown below. VHPP13 VHPP30 If the pump for your system is VHPP13 or VHPP30, proceed to Step 5 . Section H - Page 1/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 24 Using a 9/16” socket and (4) 3/8”-16 x 1” Hex Bolts and (4) 3/8” Split Lock Washers, assemble and secure the pump to the motor as shown below. VHPP41 VHPP57 (shown) VHPP137 Section H - Page 2/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 25 • Route wire to motor with drip loop and secure. Drip loop will drain accumulated moisture away from the motor. • Configure internal wires to match supply voltage and wire according to motor nameplate. Section H - Page 3/3 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 26: Hanging & Connecting Stainless Steel Lines
Using a 1/2” wrench and a 1/2” socket wrench, secure mounting rod by tightening both nuts. Section I - Page 1/4 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 27 1/2” socket wrench, secure black poly mounting clip with stainless steel line to mounting rod by tightening both nuts. VHPR159 Black Poly Mounting Clip Stainless Steel Line Section I - Page 2/4 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 28 O-ring (VHPR120) to the end of a stainless steel line as shown below. 1/2” Female Flare at VHPR120 VHPR125 - Coupling End of a Stainless Steel Line O-Ring Section I - Page 3/4 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 29 Following the Slip Lock Guidelines in Section E, insert 3/8” High Pressure Nylon Tube into assembly from Step 8 as shown below. Do not install nozzles at this time. Nozzles are not installed until after Flushing System, Section O . Section I - Page 4/4 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 30: J&D Panel Fan Ring Kit Installation
Once mounting brackets are installed, secure where they crossover each other with (1) cable tie. Trim off excess cable tie. Hanging Pegs Section J - Page 1/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 31 Following the Slip Lock Guidelines in Section E, connect ring to 3/8” High Pressure Nylon Tube. Do not install nozzles at this time. Nozzles are not installed until after Flushing System, Section O . Section J - Page 2/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 32: Ring Kit Installation For
Following the Slip Lock Guidelines in Section E, connect ring to 3/8” High Pressure Nylon Tube. Do not install nozzles at this time. Nozzles are not installed until after Flushing System, Section O . Section K - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 33: Cross Kits Installation For Basket Fans
Connecting Cross to System Following the Slip Lock Guidelines in Section E, connect cross to 3/8” High Pressure Nylon Tube. Section L - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 34: Auto Drain Kit Installation & Assembly
Using (2) 3/4” wrenches, follow the PTFE Tape & Tightening Guidelines in Section E to assemble ball valve (VHPR163) to coupling installed in Step 3 as shown below. PTFE Tape VHPR163 - 2000 psi Ball Valve Section M - Page 1/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 35 VIEC1000G - Plug Do not install nozzles at this time. Nozzles are not installed until after Flushing System, Section O . Section M - Page 2/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 36: Connecting Pump To Filter And Fogging System/S
Using (2) 3/4” wrenches, follow the PTFE Tape & Tightening Guidelines in Section E to assemble (VHPR123) Adapter 3/8” Slip Lock x 3/8” MIPT to pump “OUT” port as shown below. PTFE Tape VHPR123 Adaptor Section N - Page 1/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 37 Following the Slip Lock Guidelines in Section E, connect ring to 3/8” High Pressure Nylon Tube to pump using the adapter installed in Step 2. Section N - Page 2/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 38: Flushing System
Observe location furthest from pump. Once water starts to flow from that location let system run at least an additional 7-10 minutes. Proceed to Section P. Section O - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 39: Filter Installation
Remove the 20 micron filter that was installed for the flushing process in Section O. Inspect the filter for debris and rinse if necessary. MICRON MICRON MICRON REPLACEMENT REPLACEMENT REPLACEMENT FILTER FILTER FILTER Remove, Inspect, rinse as necessary Section P - Page 1/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 40 REPLACEMENT FILTER FILTER FILTER Micron Micron Micron Filter Filter Filter O-Ring O-Ring O-Ring Filter Filter Filter Housing Housing Housing Section P - Page 2/2 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 41: Nozzle Installation
WARNING: Do not remove nozzles or plugs while system is running. Use Hand Only (no tools) Use Hand Only (no tools) Section Q - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 42: Test & Adjust System
Follow the safety warnings and steps from Section P when replacing filters. Section R & S - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 43: End Of Season & Winterizing
• Cap IN port to pump to prevent debris from entering unit and to keep antifreeze in • Disconnect power to motor Section T - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...
Page 44: Maintenance Checklist
Check for plugged nozzles. • See maintenance Section S, Cleaning Nozzles WARNING: Do not remove nozzles or plugs while system is running. Section U - Page 1/1 IS275-17L J&D Manufacturing • 6200 Hwy 12 • Eau Claire, WI 54701 • 1-800-998-2398 • www.jdmfg.com...