ATL Transformers ECO-RAIL T3067 O & M Manual

Class ii hybrid isolating transformers. lightweight cu & al range

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TRANSFORMERS
O&M MANUAL
Class II Hybrid Isolating transformers.
Lightweight Cu & Al Range
650/110VAC
230/110VAC
Copyright © ATL Transformers Ltd 2019
400-415-440/110V
650/230VAC
English
Francais
Doc Ref TECH145
230/230VAC
Issue 7

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  • Page 1 TRANSFORMERS O&M MANUAL Class II Hybrid Isolating transformers. Lightweight Cu & Al Range 650/110VAC 230/110VAC 650/230VAC 230/230VAC 400-415-440/110V English Francais Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 2: Table Of Contents

    TRAINING & COMPETENCE ..................11 PRODUCT MAINTENANCE 6.1 DATA SHEET REFERENCE .................. 10 6.2 NR COMPONENT APPROVALS ................11 6.3 DECLRATION OF CONFORMITY ................ 12 MANUFACTURER CONTACTS MANUFACTURER CONTACTS .................. 12 Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 3 09/06/15 B.M. 10/06/15 Review N.D.H. 07/12/16 B.M. 07/12/16 Configurations added C.J.W. 28/03/19 N.D.H. 12/04/19 Configurations added C.J.W. 09/07/19 N.D.H. 09/07/19 Configurations added C.J.W. 09/09/19 N.D.H. 09/09/19 10KVA GA Added Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 4: Introduction

    When working on equipment, especially in the confines of a case, do not wear metal rings, bracelets, watches, etc. These articles can cause personal injury or damage to equipment by becoming entangled in components or causing a short circuit. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 5: Purpose

    The function and safety of the equipment is only guaranteed if the warning and safety instructions included in this manual are adhered to. ATL Transformers Ltd is not liable for any personal injury or damage to property that occurs as a result of the warning and manual being disregarded.
  • Page 6 Primary Class I Housing Secondary Class II Housing Terminals Located on the front of the Located on the front of the enclosure in enclosure in bottom window. separate housing. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 7: Product Operation

    Care should be taken when making parallel connections to ensure that polarity is maintained. All cabling should meet the requirements of NR standards: NR/L2/SIGELP/27410 Issue 2 and NR/L2/SIGELP/27421 & 27422 Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 8: Product Installation

    In the event that the paint finish is damaged during installation a touch up pen is available for aesthetics however paint is supplementary to the base material and not critical to the units operational integrity. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 9: Cable Connection

    OUTPUT: The output terminals facilitate fine Voltage adjustment and the relevant terminal should be used to achieve an Output voltage of 110V +/- 2% under load ensure that the output voltage is achieved within the range of +/- 2% Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 10: Product Maintenance

    Relevant safety checks & testing should be conducted in addition to these checks & in line with Network Rails controlled safety & inspection procedures prior to energizing the transformer. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 11: Maintenance After Flooding

    4.3 MAINTENANCE AFTER FLOODING Please note that the transformer should be sent back to ATL Transformers if the transformer has sustained flooding Please see section 7 of this document for contact details. 4.4 SPARE PARTS Item Part Reference TOUCH UP PAINT...
  • Page 12: Manufacturer Contacts

    6.3 DECLARATION OF CONFORMITY ATL Transformers claim conformity for this family of product(s) manufactured at our Manchester facility. In accordance with the specifications referenced below. This declaration is based upon our technical file which contains data supporting our claims. COMPLIANCE SPECIFICATION(S)
  • Page 13: Regulatory Requirements

    NR/L3/SIG/10663 – Signal Maintenance Specifications. NR/SP/SIG/11221 – Signalling Works Testing. NR/SP/SIG/11231 – Signalling Maintenance Testing Handbook. NR/L2/ELP/21120 – E & P Records Management Process. Low Voltage Directive 2006/95/EC. EMC Directive 2004/108/EC. Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 14: Frequently Asked Questions

    3) How do I gain access to the different sections of the assembly? ● This unit is designed to offer access to terminals only for installation purposes. Both Class I & Class II terminals are accessible via the front enclosure door. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 15: Product Warranty

    11. END OF LIFE DISPOSAL All Electrical equipment must be disposed of in accordance with the Wee Directive 2002/96/EG. End of life or completed equipment may be returned to ATL Transformers for Disposal or alternatively must be issued to a certified waste disposal vendor.
  • Page 16 CLASS II HYBRID 230/4x 110-135V@350VA - 1400VA (SSI) PENDING T3395 CLASS II HYBRID 230/4x 110-140V@350VA - 1400VA (SSI) PENDING T3399 CLASS II HYBRID 230/4x 110V@500VA - 2000VA QUAD (WTS) PENDING Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 17 CLASS II HYBRID 650/4x 135-230V@350VA - 1400VA (SSI) PENDING T3397 CLASS II HYBRID 650/4x 140-230V@350VA - 1400VA (SSI) PENDING T3401 CLASS II HYBRID 650/4x 230V@500VA - 2000VA QUAD (WTS) PENDING Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 18 Removable blanking gland 4 x M8 Holes provisioned for removable lifting eye bolts 3rd Hole Only on 5KVA Model 4/6 Base Fixing Holes Ø 10mm to suit BRS SM 440 Supports Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 19: Apendix A: Ga Drawing

    Class I & Class II terminals for termination. NOTE 1: 2x Removeable access plates 2 x Removeable service plates for Access to Class I Terminals & Class II Terminal Housing. Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 20: Apendix B: Label Details

    Danger - Isolate Supply Housing Lid ATL Transformers Eco-Rail® Logo Enclosure Lid CE Mark Enclosure Lid Tested Label - Date & Initials Transformer Centre of Gravity Symbol Enclosure Lid Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 21: Apendix C: Wiring Diagrams

    Copper Copper: T400 T3352 T3356 T380 Aluminium: T3353 T3357 T3361 T3365 650/230V T3367 T3373 T3377 T3381 T682 t241 T3385 T650 t230 Aluminium Copper t218 T617 Copper: T3353 T3357 Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 22 T3387 Functional Earth t115(1) 400-415- t110(1) t105(1) 440/110V t462 Dual Output Aluminium: t0(1) t440 (WTS Schemes) T3388 t415 t115(2) Aluminium t110(2) t400 t105(2) t380 t0(2) T3388 Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 23 (2) Aluminium: (110 - 135V) t0 (2) T3074 t135(3) T3074 t115 (3) Aluminium t110 (3) t105 (3) t0 (3) t135 (4) t115 (4) t110 (4) t105 (4) t0 (4) Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 24 (4) Functional Earth t115(1) t110(1) t105(1) t0(1) t115(2) 650/110V t110(2) t105(2) Quad Output Aluminium: t0(2) T3075 (110 - 115V) t115(3) T3075 t110(3) t105(3) Aluminium t0(3) t115(4) t110(4) t105(4) t0(4) Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 25 (2) Aluminium: (110 - 135V) t0 (2) T3391 t135(3) T3391 t115 (3) Aluminium t110 (3) t105 (3) t0 (3) t135 (4) t115 (4) t110 (4) t105 (4) t0 (4) Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 26 T241 t0(1) T230 t115(2) 230/110V T218 t110(2) t105(2) Quad Output Aluminium: t0(2) T3399 (110 - 115V) t115(3) T3399 t110(3) t105(3) Aluminium t0(3) t115(4) t110(4) t105(4) t0(4) Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 27 T380 t0 (2) T3396 (110 - 140V) t140 (3) t115 (3) T3396 Aluminium t110 (3) t105 (3) t0 (3) t140 (4) t115 (4) t110 (4) t105 (4) t0 (4) Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 28 (2) Aluminium: (135 - 230V) t0 (2) T3393 t241(3) T3393 t230 (3) Aluminium t218 (3) t135 (3) t0 (3) t241 (4) t230 (4) t218(4) t135 (4) t0 (4) Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 29 T682 t0(1) T650 t241(2) 650/230 T617 t230(2) t218(2) Quad Output Aluminium: t0(2) T3401 (230 - 241V) t241(3) T3401 t230(3) t218(3) Aluminium t0(3) t241(4) t230(4) t218(4) t0(4) Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 30 (2) Aluminium: (135 - 230V) t0 (2) T3398 t241(3) T3398 t230 (3) Aluminium t218 (3) t140 (3) t0 (3) t241 (4) t230 (4) t218(4) t140 (4) t0 (4) Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 31 T241 t0(1) T230 t241(2) 230/230 T218 t230(2) Quad Output t218(2) Aluminium: t0(2) T3402 (230 - 241V) t241(3) T3402 t230(3) Aluminium t218(3) t0(3) t241(4) t230(4) t218(4) t0(4) Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 32: Apendix D: Legacy Mounting Brackets

    Care should be taken when lifting and handling the transformer not to damage any attached cable entry glands or couplings. Manual lifting and handling practices should be observed when lifting the transformers into position. Please contact for general arrangements for Legacy Brackets. Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...
  • Page 33: Apendix E: Detailed Assembly Of EcorailĀ® Transformer

    Class II wiring from point of entry to terminal. note of them during Clamp Terminals and installation and or functional earth suitable for maintenance. 0.5-10mm sq cable. NOTE: Always isolate supply before removing this cover. Copyright © ATL Transformers Ltd 2019 Doc Ref TECH145 Issue 7...
  • Page 34 Specialist Assemblies Power Supplies Control Gear a t l TRANSFORMERS ATL Transformers Ltd, Hanson Close, Middleton, Manchester M24 2HD Tel.: +44(0)161 653 0902 ● Fax: +44(0)161 653 4744 sales@atltransformers.co.uk ● www.atltransformers.co.uk Doc Ref TECH145 Issue 7 Copyright © ATL Transformers Ltd 2019...

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