Parker Pneumatic CCJ1-1S Series Installation & Service Instructions

WARNING
!
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer's specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
Introduction
Follow these instructions when installing, operating, or servicing the
product.
Application Limits
These products are intended for use in general purpose compressed
air systems only.
Operating Inlet Pressure Range:
Maximum
Also suitable for vacuum service.
Ambient Temperature Range:
Voltage Range:
Rated Voltage +10%, -15%
Symbol
02 01
A B
CCJ1 - Single Solenoid
Pneumatic Division
Richland, Michigan 49083
kPa psig bar
1030 150 10.3
-18°C to 71°C (0°F to 160°F)
02 01
2 1
A B
CCJ11 - Double Solenoid
Installation & Service Instructions
V285EP
CCJ1-1S, CCA1-1S, CCC1-1S, CCJ11-1S,
CCA11-1S, & CCC11-1S Series Valves
ISSUED: December, 2003
Supersedes: May, 2003
Doc.# V-285EP, ECN# 030951, Rev. 6
Installation
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips. Pipe joint compound should be used sparingly and applied
only to the male pipe - never into the female port. Do not use PTFE
tape to seal pipe joints - pieces have a tendency to break off and
lodge inside the unit, possibly causing malfunction.
Valve is subbase mounted. All air connections are to the subbase
so that the valve body and solenoid assembly can be removed as a
unit without disturbing the piping. Bottom and side ported, and/or
bottom ported subbases can be obtained.
Cylinder speed can be controlled by installing a Sandwich Flow
Control section between the valve body and subbase. See Installation
& Service Instructions form V-241 for detailed information.
Factory Pre-Lubrication - All valves are pre-lubricated at assembly
with a petroleum based grease. Filtered and lubricated air is
necessary for maximum valve life and minimum maintenance.
Valve Operation
These valves are designated for side ported, subbase mounting.
CCJ1 - Single Solenoid:
Solenoid De-energized - Port "A" is connected to port "02", port "B"
to port "01". When solenoid is energized, port "A" connects to port
"01", port "B" to port "02".
Because of the area-balanced construction of the spool, either port
"A" or port "B" may be used as the inlet supply port.
CCJ11 - Double Solenoid:
Solenoid 1 Last Energized - Port "A" is connected to port "02", Port
"B" is connected to Port "01".
Solenoid 2 Last Energized - Port "A" is connected to Port "01", Port
"B" is connected to Port "02".
Because of the area-balanced construction of the spool, either Port
"A" or Port "B" may be used as the inlet supply port.
WARNING
!
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog. Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.