Sealey AUTOCHARGE6 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY
FWARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and that
the restraint is tight.
Double insulated products, which are always marked with this symbol
live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth
terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
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DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS
VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE THE CHARGING EQUIPMENT.
Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to
use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
1.2. PERSONAL PRECAUTIONS
! Ensure there is another person within hearing range of your voice and close enough to come to your aid,
should a problem arise when working near a lead-acid battery.
! Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
! Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
! Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
! Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
which is high enough to weld a ring or the like to metal, which would cause severe burns.
! Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.
% DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.
1.3. GENERAL SAFETY INSTRUCTIONS
! Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle
manufacturer’s hand book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
! Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey Dealer.
! Only use recommended attachments and parts. The use of unauthorised items may be dangerous and will invalidate your warranty.
! Use the charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.
! Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.
! Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.
! Ensure the output voltage of the charger is the same voltage as the battery.
! If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps. If necessary
top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety precautions described
in part 1.2).
! If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using.
! If the battery terminals are corroded or dirty clean them before attaching the power clamps.
! Keep children and unauthorised persons away from the working area.
% DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.
% DO NOT try to charge a non-rechargeable battery.
% DO NOT try to start engine when charger is connected to battery.
% DO NOT try to charge battery if fluid is frozen.
F WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow them to touch
the battery terminals.
INSTRUCTIONS FOR:
BATTERY CHARGERS
Models: AUTOCHARGE6 & AUTOCHARGE12
, are fitted with
Yellow & Green
Earth Wire
Blue
Neutral
Wire
FUSE RATINGS
Autocharge6 3 AMP
Autocharge12 13 AMP
, but to be absolutely sure that the
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AUTOCHARGE6 & AUTOCHARGE12 - 1 - 270103
Brown
Live
Wire
Cable
Restraint