Kaise OPZV Series Operation Manual

Tubular gel battery

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OPZV SERIES TUBULAR GEL BATTERY
OPERATION MANUAL
Version 1.1

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Summary of Contents for Kaise OPZV Series

  • Page 1 OPZV SERIES TUBULAR GEL BATTERY OPERATION MANUAL Version 1.1...
  • Page 2: Table Of Contents

    Contents SECURITY INSTRUCTIONS....................1 PART ONE PRODUCT INTRODUCTION.................2 1. Construction.........................2 2. Product Specifications....................2 3. Working Principle......................3 PART TWO OPERATION AND MAINTENANCE............. 4 1. Operation Condition....................4 2. Capacity........................4 3 Temperature........................5 4 Charge and discharge requirements................ 7 5 Storage........................10 6 Maintenance.......................
  • Page 3: Security Instructions

    Security Instructions Please read this manual! It provides very important information for security, installation, operation, which can make best capability for the equipment, and elongate the using life. Do not try to take apart batteries. The spare parts are not inside the battery. Maintenance ...
  • Page 4: Part One Product Introduction

    OPzV Battery Operation Manual Part one Product Introduction 1. Construction Battery lid, container  Made of reinforce ABS plastic with sufficient strength and acid-resistance ability, to prevent leakage of electrolyte and gas Terminal  With tin-coated red copper insert to reduce internal resistance, and with good conductivity PVC-SiO separator ...
  • Page 5: Working Principle

    OPzV Battery Operation Manual 3. Working Principle The chemical reactions take place in lead acid battery is as follows: discharge Pb+PbO 2PbSO charge Following by-reaction ① takes place in ordinary lead acid battery: ↑+O ↑ ① 2Pb +O 2PbO ② PbO + H PbSO ③...
  • Page 6: Part Two Operation And Maintenance

    1.3 Humidity: ≤ 95% 1.4 Ventilation requirements: During normal charging conditions the volume of hydrogen emitted from a Kaise VRLA / Gel battery is virtually negligible, and will normally dissipate rapidly into the atmosphere. The room or cabinet ventilation should comply with standard EN 50272-2: 2001.
  • Page 7: Temperature

    OPzV Battery Operation Manual any more or it will harm the battery. Usually the 10hr rate end voltage of battery is 1.80V/cell, and the 20hr rate end voltage of battery is 1.80V/cell.The batteries are not able to discharge more capacity even if the end voltage is lower because of characteristics of lead acid battery, yet the low end voltage makes great harm to the battery.
  • Page 8 OPzV Battery Operation Manual Fig.3-1 Available Capacity vs. Ambient Temperature 3.2 Temperature and Floating Voltage The purpose of choosing proper floating voltage is to make the battery operate in a best condition. If the floating voltage is higher, and then the floating current is also higher, it will accelerate corrosion of the grid and shorten life of the battery.
  • Page 9: Charge And Discharge Requirements

    OPzV Battery Operation Manual Table 3-4 equalization charge of VRLA battery(25℃) Equalization charge(V/cell) Series OPzV 2.35 The formula to calculate equalization voltage at different temperature: -(T-25)×0.005 —Equalization charge voltage at T temperature —equalization charge voltage at 25℃, When the boost voltage is lower than 2.30V/cell or higher than 2.45V/cell after being adjusted by temperature compensation coefficient, we suggest to stop making temperature compensate and charge the battery with 2.30V/cell or 2.45V/cell.
  • Page 10 OPzV Battery Operation Manual The certain voltage can be equalizing voltage or floating voltage. When the discharge depth is large (such as larger than 10% C ), equalizing voltage is recommended, which will make charging more sufficient. We can also determine the voltage according to initial current. When current is large than 0.05C A (the reference current when transfer to equalizing charge), we recommend equalizing charge.
  • Page 11 OPzV Battery Operation Manual Battery Capacity Test Method  If we can not confirm whether the long time storage batteries can be used again after the cycle in chapter 3.3, capacity should be checked as follow: Discharge batteries with constant current of 0.1C (A);...
  • Page 12: Storage

    OPzV Battery Operation Manual  Avoid over-charge; otherwise, battery life will shorten. The maximum charging time by constant voltage of 2.35V/cell and current limited of 0.15C (A) should be not more than 24 hours. 5 Storage All lead acid batteries experience self-discharge in open circuit. The result is that open circuit voltage decreases, and the capacity also decreases.
  • Page 13 OPzV Battery Operation Manual Monthly Maintenance Items Details Benchmarks Maintenance 1.The value of measured and displayed on Use multi-meter Adjust the charging voltage to recom ① Total b equipment should be check total voltage mended range if there is a deviation; close.
  • Page 14 OPzV Battery Operation Manual Disconnect the AC pow ① Chec The final voltag Perform a equalizing charge if voltage less t er and discharge the bat e be greater 1. han 1.90V/cell. Observe for one through two k-up dis tery to a DOD of 30%~ 90V/cell.
  • Page 15 OPzV Battery Operation Manual Not recharge in time after discharge  If the battery is put aside without charge for a long time after discharge, it will affect the capacity and life of the battery. Because in the negative, some large size PbSO will be formed which is difficult to transfer to active Pb.
  • Page 16: Part Three Battery Installation

    3.1 Wrap the metal mounting tool(such as spanner) with insulating tape; 3.2 If batteries are mounted in KAISE ’ rack, Install rack according to KAISE ’ r a c k installation guide. 3.3 Connect battery connector between the batteries, then connect the battery string to charger or load;...
  • Page 17 OPzV Battery Operation Manual OPzV Ba�ery Opera�on Manual Contacto Tempel Group en el mundo lima tempelgroup.com BARCELONA - MADRID - VALENCIA - BILBAO - SEVILLA - LISBOA - PORTO - BUENOS AIRES - LIMA Tel: +51 12 719445 SANTIAGO DE CHILE - BOGOTÁ - SAÔ PAULO - MÉXICO DF - CIUDAD DE PANAMÀ - MONTEVIDEO - QUITO www.tempelgroup.com...

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