Related Manuals for Shadin Avionics AIS-380
Summary of Contents for Shadin Avionics AIS-380
- Page 1 AIS-380 FUEL FLOW ADAPTER P/N: 833811-01 INSTALLATION MANUAL MANUAL P/N: M833811-01 REV C SHADIN AVIONICS Sales: (952) 927-6500 www.shadin.com SHADIN AVIONICS www.shadin.com Customer Service: (952) 836-2269 service@shadin.com...
- Page 2 AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 2 of 30 digitally signed by ShadinCM-zk 2020.01.24 11:36:45 -06'00' REVISION LOG Date DESCRIPTION – 22 JAN 2016 1509/004 Baseline Release 16 OCT 2018 1810/004 Corrected typo bit 29 on page 8...
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Page 3: Table Of Contents
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 3 of 30 TABLE OF CONTENTS 1 OVERVIEW ........................5 1.1 SCOPE ..........................5 1.2 PRODUCT DESCRIPTION ....................5 2 SPECIFICATIONS ......................6 2.1 PHYSICAL ......................... 6 2.2 ELECTRICAL ........................ - Page 4 M833811-01 Page: 4 of 30 LIST OF FIGURES Figure 1 : AIS-380 Fuel Flow Adapter Overview....................5 Figure 2 : Air Data Computer/Heading ARINC 429 to RS-232 ................8 Figure 3 : Standard Fuel Flow Configuration ....................11 Figure 4 : DC Fuel Flow Installation with P/N 630502 ..................12 Figure 5 : Garmin Receiver Installation ......................
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Page 5: Overview
OVERVIEW The information in this manual is subject to change without notification. SCOPE This manual is intended to determine a proper installation of the AIS-380 FUEL FLOW ADAPTER. Installation instructions should be read and followed. PRODUCT DESCRIPTION The AIS 380 Fuel Flow is a product designed to provide fuel flow on a digital output bus to a display or GPS receiver that can receive ARINC 429 or RS-232. -
Page 6: Specifications
• One RS-232 Serial Interface with fuel flow data, reference Table 3 for serial output formats. Table 1 below defines the ARINC 429 labels which are received at the input of the AIS-380 and the labels that are transmitted out. -
Page 7: Table 1 - Arinc 429 Data I/O
Channel 2 Labels 244 and 347 are the labels generated by the AIS-380 and are shown in bold at the ARINC 429 output. All of the data listed in the ARINC 429 Output column in Table 1 above is sent out on SERIAL 2 in RS-232 format. -
Page 8: Airdata And Heading Conversion (Optional)
Mag Heading ARINC 429 label. See Table 1 above for specific ARINC 429 labels used. Output: The AIS-380 transmits the data along with fuel flow data to the GPS via the RS-232 port, Channel 2. The RS-232 serial format is programmed using the Maintenance Interface. The available formats are listed in Table 3 below in Section 5.1.2. -
Page 9: Software Certification
Mean time between failures (MTBF) is calculated following MIL-HDBK-217F guidance as a starting point, when available field or vendor data is used in place of MIL-HDBK-217F predictions. The AIS-380 prediction is for an environment of airborne, inhabited, cargo. At 20°C the prediction is 36,367 hours and at 40°C it is 22,607 hours. -
Page 10: Installation
RTCA/DO-160F, Environmental Conditions and Test Procedures for Airborne Equipment. The AIS-380 is compatible with any fuel transducer whose output is a pulse/frequency in the range of 0 to +13VDC and within 2Hz to 2KHz. Installation Drawing D833811-01, included in Appendix A of this manual, provides connector J1 pin out information for proper wiring. -
Page 11: Typical Installation Wiring
1 or pin 16. Pin 37 is tied directly to the AIS-380 chassis. After the AIS-380 is mounted to the airframe, this pin is equivalent to airframe ground and can be used as a connection to cable shields in the connector backshell. -
Page 12: Dc To Frequency Installation Example
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 12 of 30 3.4.2 DC TO FREQUENCY INSTALLATION EXAMPLE DC Fuel Flow installation with P/N 630502 is shown below in Figure 4. + 28 VDC 28 RTN... -
Page 13: Table 2 - Dc Fuel Flow K-Factors
Page: 13 of 30 The DC Fuel Flow K-Factors and Offsets for specific aircraft/indicators are listed below in Table 2. If a specific aircraft/indicator is not listed, contact Shadin Avionics technical support at (952) 836-2269. Table 2 – DC Fuel Flow K-Factors... -
Page 14: Garmin Receiver Installation Example
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 14 of 30 3.4.3 GARMIN RECEIVER INSTALLATION EXAMPLE Garmin GTN GPS Source installation is shown below in Figure 5. + 28 VDC 28 RTN 1 16 28 V POWER... -
Page 15: Sine To Square Wave Converter Installation Example
REPAIR Units needing repair or that have failed should be returned to Shadin Avionics. Contact technical support for assistance by phone at (952) 927-6500 or (952) 836-2269, or email at service@shadin.com SHADIN AVIONICS www.shadin.com... -
Page 16: Environmental Qualification Form (Eqf)
Page: 16 of 30 ENVIRONMENTAL QUALIFICATION FORM (EQF) The AIS-380 hardware was environmentally tested with all functions active to RTCA/DO-160F and is documented in Shadin Qualification Testing Report SD-110037. Qualification testing was conducted on P/N 833811-00; the hardware is identical to 833811-01, therefore qualified by similarity. Explosive Atmosphere testing was conducted P/N 833812-10 and passed. -
Page 17: Configuration Tool
The software and the cable required for this tool are included in the kit. Alternatively, a cable configured per Figure 7 below can be built to interface the AIS-380 to the PC. The software is available at no charge at www.shadin.com. -
Page 18: Configuration Tool Software Installation
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 18 of 30 5.1.1 CONFIGURATION TOOL SOFTWARE INSTALLATION (1) Copy 463803-01.msi and setup.exe to a local folder on the PC. (2) Run setup.exe. The following dialog box will appear: (3) Follow the Setup Wizard instructions. - Page 19 AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 19 of 30 (5) Choose install location and user access to tool (Default settings are shown in the picture above) and click on Next. (6) A Confirm Installation window will appear as shown below, click Next.
- Page 20 AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 20 of 30 (8) After installation, confirm the following message is displayed: “833811-01 Fuel Flow Configuration has been successfully installed.” (9) Close the 833811-01 Fuel Flow Configuration Wizard dialog box.
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Page 21: Using The Configuration Tool
(1) Connect the PC to the AIS-380 using the Field Configuration Cable. (2) Apply +28 VDC to the power leads of the Configuration cable which is connected to the AIS-380. (3) On the PC, navigate to the location of the 833811-01 Fuel Flow Configuration Tool icon which points to the newly installed program 463803-01.exe. - Page 22 AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 22 of 30 (5) Wait for the Software Version number to appear, and the status indicator located next to the software version number to turn from yellow to green. If the indicator remains yellow, check the serial port cable connections and re-run the program.
- Page 23 AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 23 of 30 Below is an example of the result of a disconnected serial cable. Note the box next to Software Version remains yellow in color: (6) Select the desired speed for each ARINC channel.
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Page 24: Table 3 - Serial Output Formats
Table 3 – Serial Output Formats SHADIN_Z SHADIN_G BENDIX_D_GPH BENDIX_D_PPH BENDIX_D_LPH CHELTON GENERIC_FF_GPH GENERIC_FF_LPH GENERIC_FF_PPH (13) Press the Program button. Wait for the status indicator to turn from yellow to green. The AIS-380 configuration is now set. SHADIN AVIONICS www.shadin.com Customer Service: (952) 836-2269 service@shadin.com... - Page 25 Revision C M833811-01 Page: 25 of 30 See the example below for a configuration with all fields completed: (14) Turn power OFF to the AIS-380 and disconnect the configuration cable. The AIS-380 is now ready for aircraft installation. SHADIN AVIONICS www.shadin.com Customer Service: (952) 836-2269 service@shadin.com...
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Page 26: Appendix A: Installation Drawing
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 26 of 30 APPENDIX A: INSTALLATION DRAWING Installation drawing D833811-01 is provided on the next page. SHADIN AVIONICS www.shadin.com Customer Service: (952) 836-2269 service@shadin.com... - Page 27 44 DISPLAY‐PWR EXTERNAL DISPLAY SUPPLY VOLTAGE SINGLE NOTES: 1. ALL DIMENSIONS ARE FOR REFERENCE ONLY. MOUNTING SCREW SIZE: NO. 8 SHADIN AVIONICS PROPRIETARY INFORMATION ALL RIGHTS RESERVED 3. WEIGHT: 0.7 LBS UNLESS OTHERWISE SPECIFIED: DRAWN PER ASME Y14.5M-2009 INSTALLATION DWG, DIMENSIONS ARE IN INCHES CONNECTOR J1 IS A 44 PIN HIGH DENISTY D-SUB, MALE.
- Page 28 2 4X 0.190 0.70 3.40 4.24 5.62 4.00 1.46 1.57 0.70 SEE DETAIL A PIN 44 PIN 1 SHADIN AVIONICS PROPRIETARY INFORMATION ALL RIGHTS RESERVED DETAIL A 0Z5P5 SIZE CAGE CODE: D833811-01 ENLARGED D833811-01.SLDDRW SCALE: N/A SHEET 2 OF 2...
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Page 29: Appendix B: Install Kit, Parts List
AIS-380 Fuel Flow Adapter DOCUMENT INSTALLATION MANUAL Control SC1 Revision C M833811-01 Page: 29 of 30 APPENDIX B: INSTALL KIT, PARTS LIST The install kit parts list K833811-00 is provided on the next page. SHADIN AVIONICS www.shadin.com Customer Service: (952) 836-2269... - Page 30 CONN, Backshell, 25P D-Sub, Zinc Die Cast 17E-1657-25 239004 TOOL, INSERT/EXTRACT M81969/1-04 59K0052 753217 Thermal Label, 4"x 1" S-8601 PK1001 BAG, 2.5 x 3, 4 MIL Zip Lock PK1007 BAG, 6 x 8, 4 MIL 7 items Shadin Avionics Proprietary Information - ALL RIGHTS RESERVED...
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