Intimidator eNVy neighborhood vehicle Owner's Manual
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Intimidator eNVy neighborhood vehicle Owner's Manual

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Summary of Contents for Intimidator eNVy neighborhood vehicle

  • Page 1 OWNER'S MANUAL...
  • Page 2 PERSONNEL INVOLVED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EQUIPMENT. This manual provides procedures for minor maintenance, but major repair information can be found in the eNVy Neighborhood Vehicle Service Manual. Major repair should only be performed by an authorized Intimidator Service Dealer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ................3 INTRODUCTION ..................5 ’ ..................5 EAD THIS OWNER S MANUAL (PIN) ................ 5 PRODUCT IDENTIFICATION NUMBER DEFINTIONS ....................6 SAFETY ......................6 ........................ 6 SAFETY LABELS ......................8 GENERAL SAFETY FEATURES, CONTROLS, AND OPERATION ........14 ......................
  • Page 4 ......................34 ELECTRIC MOTOR ........................35 CONTROLLER ...................... 36 BATTERY BANK CARE ......................39 CHARGING SYSTEM ......................46 POWER CONVERTER ....................46 TRANSMISSION GEARBOX ........................48 HEADLIGHT ........................... 48 BRAKES ..........................49 TIRES ........................50 STEERING STORAGE ....................51 ....................... 51 WASHING THE E .........................

  • Page 5: Introduction

    Introduction Read this owner’s manual The eNVy neighborhood vehicle is not a toy. It can be hazardous to operate and should never be operated by anyone other than a trained adult. Failure to follow the warnings and instructions in this manual can result in severe injury or death.

  • Page 6: Defintions

    Definitions Throughout this manual there is content which requires extra attention. These points are especially important for the safety and satisfaction of the owner experience of the eNVy, and are highlighted by the following headlines: Danger: Indicates a hazardous situation that, if not avoided, may result in serious injury or death Warning: Indicates a situation that, if not avoided, may result in property...
  • Page 7 • Do not modify this vehicle to increase speed in excess of factory setting. Doing so could create a dangerous situation and it will cancel your warranty. Only the Intimidator Group Engineering Department can authorize changes to eNVy machines using factory approved components.

  • Page 8: General Safety

    eNVy Warning Pictorial Decal Warning: • Read the entire Owner’s Manual before operating the eNVy. • Exercise extra caution when operating the eNVy in inclement weather. • Do not operate the eNVy while under the influence of alcohol or drugs. •...
  • Page 9 Always • Perform a pre-ride inspection prior to operating the eNVy. A checklist is located on the last page of this manual. • Reduce speed and use extra caution while carrying passengers. • Avoid sharp turns or turns while applying heavy throttle. •...
  • Page 10 Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. In the case of an overturn or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, batteries, and steering systems. Operating at Excessive Speeds On hills it is possible for this vehicle to coast at greater than normal speeds than those encountered on level surfaces.
  • Page 11 Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill. If all forward speed is lost: • Apply the brakes. Switch the drive system to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
  • Page 12 create a substantial safety hazard and increase the risk of bodily injury. Notice: • The warranty of the eNVy will void if any unauthorized equipment is added to the vehicle, or if any modifications are made to the vehicle that increase the speed or power. The addition of certain accessories may change the handling characteristics of the vehicle.
  • Page 13 Ventilation Hydrogen gas is generated during battery charging. Hydrogen is explosive in concentrations as low as 4%. To prevent this concentration, ensure that the vehicle is charged in an area with at least five air exchanges per hour at a minimum. Never charge a vehicle in an area where flames or sparks may be present.

  • Page 14: Features, Controls, And Operation

    Features, Controls, and Operation Control Center The 7” LCD display and surrounding buttons and switches contain the controls necessary to operate the eNVy. The display will allow access to the machine, notify the user of maintenance needs, and help to show relevant information during operation. Danger: •...

  • Page 15: Ignition

    Ignition The eNVy is equipped with a push-button start, and is passcode protected to prevent unauthorized use. Figure 3: eNVy Power Button Start-Up Press the power button at the top-left of the control console and allow the system to boot up. Insert your personal 4-digit passcode and press “Enter”...
  • Page 16 The display will accept two passcodes: one for owner and one for user/operator. Notice: • If an incorrect passcode was entered the soft interlock message won’t be communicated to the motor controller and the vehicle would not start and the incorrect passcode window would popup.
  • Page 17 passcode, they will enter the reset passcode screen through a button on the regular passcode screen. The button will only be visible if the regular passcode was entered incorrectly at least once. The reset passcode would be 6 digits. After it’s entered, the owner and operator passcodes will be reset to 1234.
  • Page 18 Fault Screen This screen is accessible by touching the message box only when a fault is active. This screen will list active faults. Menu Screen Menu screen allows the user to change LCD brightness, units of measurement, passcodes, date and time, eNVy logo color, and vehicle settings.
  • Page 19 • Motor Transaxle Oil Change Default Interval: 600 miles, 1200 miles after first reset. Grease Suspension Joints Default Interval: 100 hours • Tires Check Tire Pressure Default Interval: 20 hours...
  • Page 20 • Battery Check Battery Terminals Default Interval: 100 hours Check Battery Levels Default Interval: 20 hours • Faults...
  • Page 21 Pressing button (Set Reminder) will open this screen where a customer can set all reminders. • Vehicle Settings Screen The display will store Max Speed, Acceleration and Deceleration parameters in NVM. They can be changed through this screen or through the process described in 10.1.9. Default values for the 3 parameters: Speed: 20;...

  • Page 22: Battery Meter

    The eNVy is also equipped with an “Idle Shut-Down” feature which will turn off the console if there is no control input for a set amount of time. Battery Meter Notice: • If the vehicle batteries are low and not allowed to charge for a sufficient period of time, the battery meter may display an incorrect charge percentage.

  • Page 23: Switches

    Switches Lights All models come equipped with automotive style headlights. Press the switch down to turn on the low beam lights. Press the switch up to turn on the high beam lights. To turn the lights off, place the switch into the middle position. Figure 5: Headlight Switch Diagnostic Indicators All of the warnings and lights can be found either on the main...

  • Page 24: Electrical

    Electrical Accessory 12V Electrical Outlet and Double USB Port Figure 6: 12V and USB Ports • This outlet is activated when the power is turned on. • Do not connect any device that draws more than 120 watts to this connector or the battery may discharge rapidly or the outlet may fail.

  • Page 25: Direction Selection

    Direction Selection Warning: • Do not attempt to change direction while the vehicle is in motion. • Always come to a complete stop and hold the brake before attempting to change direction. The eNVy is equipped with a direction selector switch at the bottom-left of the control console.

  • Page 26: Seating

    Seating Danger: • Remain seated at all times while the vehicle is being operated. • Do not attempt to carry more passengers than there are seats on the vehicle. Seat Removal and Replacement Pull up on the rear of the seat and pull it up and to the rear to disengage the seat tabs.

  • Page 27: Tilt Steering

    Tilt Steering Warning: • Do not attempt to adjust the steering wheel while the vehicle is in motion. • Bring the vehicle to a complete stop before attempting to adjust the steering wheel position. Figure 8: Tilt Steering Adjustment Lever The eNVy is equipped with tilt steering that can be adjusted by pulling the tilt steering lever towards you, then moving the steering wheel to the desired position.

  • Page 28: Hauling Cargo

    Hauling Cargo Danger: Always follow these precautions when hauling cargo: • Refer to the cargo bed safety warning label, located in the cargo bed. • Driving with passengers in the cargo bed can result in severe injury or death. Never allow passengers to ride in the cargo bed.

  • Page 29: Flip Down Cargo Area

    • Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require braking downhill. Allow extra distance for braking. Flip Down Cargo Area Warning: • Keep body parts clear of pinch points when flipping the rear seat to prevent pinching or crushing.

  • Page 30: Maintenance

    Maintenance Careful periodic maintenance will keep your vehicle in the safest, most reliable condition. Inspection, adjustment, and lubrication of important components are explained in this section. Inspect, clean, lubricate, adjust, and replace parts as recommended by the periodic maintenance chart in this manual. When an inspection reveals the need for replacement parts, use genuine eNVy parts, available from your authorized eNVy dealer.

  • Page 31: Envy Lubrication And Fluid Chart

    eNVy Lubrication and Fluid Chart Recommended factory fluids Item Lubricant Quantity Method ½” below fill Battery Water Level Distilled Water cap neck, no less than ¼” above plates Brake Fluid DOT 3 Between min Maintain and max level between fill lines Transmission/Gearbox Valvoline...
  • Page 32 Tires Pre-ride Wheels/Fasteners Pre-ride Frame Pre-ride Headlights, Tail Lights Pre-ride Axle, Steering Joint Pre-ride Boots Battery Water Level Monthly Inspect. Add distilled water if necessary Battery Terminals Monthly Torque to 14 ft. lb. Apply dielectric grease Brake Pads 50hr Inspect for wear, replace if /3 months necessary Transmission/Gearbox...
  • Page 33 Fuses and Relays Fuses and relays can be found in a fuse box under the front hood. Figure 10: Fuse Block eNVy Fuse Chart...

  • Page 34: Electric Motor

    Electric Motor Figure 11: Electric Motor The eNVy is powered by a brushless 48V motor. The motor is water resistant, but is not water proof. If the motor should overheat, the display will show a trouble code indicating the overheat. Stop the vehicle and allow time for the motor to cool down before resuming vehicle operation.

  • Page 35: Controller

    Controller Notice: • The controller is water resistant, not waterproof. • Avoid spraying the controller with high-pressure water. • Do not submerge the controller. • Do not attempt open, repair, or otherwise modify the controller. • Contact your authorized eNVy dealer if error codes display. The controller, or computer, is the brain of the vehicle.

  • Page 36: Battery Bank Care

    Battery Bank Care Figure 12: Electric Vehicle Battery Bank w/ Watering-Kit (2 of 4 Batteries) Electric motors and batteries require consistent maintenance to ensure peak performance and longevity. Safety Warning: • Flooded batteries contain corrosive acid which can damage material and cause severe chemical burns. Wear the appropriate protective attire and sufficient eye protection while working with batteries.
  • Page 37 Battery Disposal Lead-acid batteries are recyclable. Return whole scrap batteries to the distributor, manufacturer, or lead smelter for recycling. Contact local and/or state environmental officials regarding disposal information. Battery Health The batteries on the eNVy perform best when recharged fully and often.
  • Page 38 5. Check the indicators on the top of the batteries to ensure water levels are correct. 6. Disconnect the quick-fill pump and replace the seat. Notice: • Do not change the battery model in the machine In order to gain the highest performance from the eNVy: •...

  • Page 39: Charging System

    Charging System The eNVy is equipped with an onboard battery charger. When the battery charging system is connected, the battery status indicator, located on the charger toward the rear of the under-seat compartment, will provide charging information utilizing four LED indicators.
  • Page 40 Battery Charging Warning: • Keep the charging area well ventilated and keep all flames and sparks away during charging. • Utilize a heavy-duty extension cord connected to an outlet of sufficient capacity to charge the machine • Do not use a ground fault interrupt (GFI) type cord on a GFCI- protected outlet.
  • Page 41 6. An extended balance/equalize charge cycle phase is indicated by the green “CHARGE COMPLETE” LED beginning to blink quickly. 7. The charger automatically terminates the charge cycle when the batteries reach full charge. Which is indicated by either: a. The solid illumination of the green LED b.
  • Page 42 Storage Mode Operation Storage Mode is designed to keep your batteries maintained during storage periods that last a few weeks to several months at a time. Do not disconnect the AC power until the machine is needed for use. Disconnecting and reconnecting the charger from the batteries or AC power may start a charge cycle, but disconnection disrupts the storage mode so optimum battery maintenance is not achieved.
  • Page 43 Fault Charge Charge Description (red) Status Complete (yellow) (green) Solid Solid On Solid On LED check for a few seconds during charger initialization Slow Bulk/Start charge cycle phase (constant Blink power or constant currant). Fast Absorption/Plateau charge cycle phase Blink (constant voltage).
  • Page 44 Charger LED Faults Fault Charge Charge Description (red) Status Complete (yellow) LED (green) LED Charger Slow Solid On Solid On DC Disconnect: Blink DC disconnect detected via the third-pin, but DC (battery) voltage is still present at the charger output. Slow Solid On Over Temp:...
  • Page 45 when AC power returns. Slow Solid On Slow Blink Hardware Fault: Blink Contact dealer. Slow Slow Blink Hardware Fault: Blink Contact dealer. Slow Slow Blink Slow Blink Comm Fault: LEDs Blink blink one at a time in a rotating pattern. Contact dealer.

  • Page 46: Power Converter

    Solid On Slow Blink Max Amp-Hours: Maximum amp- hours for the overall charge cycle was met. Solid On Slow Blink Slow Blink Max Time: Maximum time for the overall charge cycle was met. Power Converter The eNVy has a 48V-to-12V power converter that allows 12V electronics to operate off of the main power system.
  • Page 47 Vehicle Submerged in Water Notice: • If your vehicle becomes immersed in water, major motor damage can result. • Intimidator warranty does not cover vehicles submerged in water. • If your vehicle does become submerged above the electric motor, thorough inspection is necessary.

  • Page 48: Headlight

    Headlights The headlights are controlled by a three-way switch in the dash. The LED light strips are daytime running lights. The outside set of lights are low-beams, while the inside set are the high-beams. Brakes The braking system consists of front hydraulic disc brakes, and rear drum brakes activated by the brake pedal.

  • Page 49: Tires

    Tire construction characteristics and inflation pressure can greatly influence vehicle handling. Intimidator recommends that you replace tires with standard OEM tires. It is also important that all tires on the machine are of the same type and height, inflated to the recommended pressure.

  • Page 50: Steering

    Steering Steering Wheel Inspection Check the steering wheel for the specified free play and smooth operation at the intervals outlined in the periodic maintenance chart. To inspect the steering wheel: 1. Ensure that the vehicle is safely parked on a flat surface. 2.

  • Page 51: Storage

    Storage Washing the eNVy Notice: • High water pressure may damage components including wheel bearings, brakes, plastic panels, safety labels, electrical switches, electronic components, and wiring. • Wash the vehicle by hand or with a garden hose using mild soap. •...

  • Page 52: Storage

    Storage Notice: • Do not store the vehicle in direct sunlight. Preparation for Storage: 1. Thoroughly clean the entire vehicle. 2. Place boards under the tires to keep moisture away from the rubber. 3. Fully charge the batteries. You may leave the charger plugged in if the area has sufficient ventilation to allow gasses to disperse.

  • Page 53: Transporting The Envy

    Transporting the eNVy Danger: • When transporting your vehicle on a trailer or truck bed, secure the vehicle to the trailer/truck by attaching the frame of the vehicle to the trailer/truck using properly rated straps or chains. • Do not attach straps or chains to the suspension arms. The best way to transport the eNVy to different locations over the road is to load it onto a trailer or flatbed truck.

  • Page 54: Tow Procedure

    Tow Procedure Danger: • Do not attempt to tow an eNVy while on an incline • Secure the machine prior to initiating any of the towing procedures outlined below. The procedure for towing the eNVy will vary depending on the state of charge within the batteries.
  • Page 55 2. Remove the seat to access the battery compartment. 3. Turn the machine on and input owner or user code to view main screen 4. Locate the internal tow switch mounted to the passenger side battery bank, and switch it to the “TOW” position. Figure 14: Tow Switch 5.

  • Page 56: Accessories

    Accessories For a complete line of genuine eNVy accessories, visit: www.baddawgaccessories.com.

  • Page 57: Specifications

    Specifications CORE COMPONENTS Frame Powder Coated, Fusion-Bonded, Solid Steel Frame Body Automotive Quality Acrylic Plastic 24x1200R12 – 4 ply Front Tires 24x1200R12 – 4 ply Rear Tires 12” Steel Wheels Front Suspension Dual A-Arm Rear Suspension Trailing Arm Steering Rack and Pinion Braking System Front Disc and Rear Drum Brakes Parking System...

  • Page 58: Service Record

    Service Record Number Date Hour Meter Reading Dealer Stamp...

  • Page 59: Owner's Reference

    Owner’s Reference (Keep original copy on file at your dealership) VIN/PIN Model Date of Purchase Dealer Last Name (owner) First Name (owner) Address City State Postal Code Day Phone Evening Phone...

  • Page 60: Pre-Ride Checklist

    Pre-Ride Checklist Complete this checklist before every operation of the Intimidator to ensure a safe and enjoyable ride.  Tires and Wheels o Check condition for cuts or gouges o Check for adequate tread o Check air pressure and ensure that it is even in all tires o Check wheel lugs for tightness ...
  • Page 77 Instruction Manual for Part # NTHANDP Manual Pump • Always wear personal protective equipment (goggles, gloves, etc.) to protect yourself from sulfuric acid. • Only water after charging. • Do not store hand pump in battery compartment • Read instructions in entirety before beginning the installation. Operation Instructions: 1.
  • Page 101 1050W, VERSION: V2 SWITCH MODE INDUSTRIAL BATTERY CHARGER USER’S MANUAL Important Safety, Installation, Operation, and Maintenance Instructions www.LesterElectrical.com...
  • Page 102 CHARGER RATINGS LABEL The ratings label is located on the front of the charger and provides the model (MODEL), serial number (located below the barcode at the bottom of the label), AC input ratings (INPUT), and DC output ratings (OUTPUT) of the charger.
  • Page 103 TABLE OF CONTENTS CHARGER RATINGS LABEL ....................2 TABLE OF CONTENTS ......................3 IMPORTANT SAFETY INSTRUCTIONS ................... 4 WICHTIGE SICHERHEITSANWEISUNGEN ................6 IMPORTANTES CONSIGNES DE SÉCURITÉ ................8 INTRODUCTION ......................10 RECEIVING AND INSTALLING THE CHARGER ............10 BATTERY TYPE ......................12 OFF-BOARD (SHELF) VERSUS ON-BOARD (BUILT-IN) CHARGERS......

  • Page 104: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product using battery. LOOK FOR THIS SYMBOL TO POINT OUT SAFETY PRECAUTIONS. IT MEANS: BE ALERT—YOUR SAFETY IS INVOLVED.
  • Page 105 WARNING: LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. TO PREVENT ARCING OR BURNING NEAR BATTERIES, DO NOT DISCONNECT DC CHARGING CORD FROM BATTERIES WHEN THE CHARGER IS OPERATING. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES. WARNING: ALWAYS SHIELD EYES WHEN WORKING NEAR BATTERIES. DO NOT PUT WRENCHES OR OTHER METAL OBJECTS ACROSS BATTERY TERMINAL OR BATTERY TOP.

  • Page 106: Wichtige Sicherheitsanweisungen

    WICHTIGE SICHERHEITSANWEISUNGEN BEWAHREN SIE DIESE ANWEISUNGEN AUF. - Dieses Handbuch enthält wichtige Sicherheits- und Betriebsanweisungen. Bevor Sie das Ladegerät verwenden, lesen Sie alle Anweisungen und Warnhinweise auf dem Ladegerät, der Batterie und dem Produkt, das die Batterie verwendet. ACHTEN DIESES SYMBOL, SICHERHEITSVORKEHRUNGEN ZU ERKENNEN.
  • Page 107 ACHTUNG: BLEI SÄURE-BATTERIEN ERZEUGEN EXPLOSIVE GASE. TRENNEN SIE NICHT DAS NETZGERÄT WÄHREND DES LADENS VON DEN BATTERIEN UM LICHTBÖGEN ODER VERBRENNUNGEN IN DER NÄHE ZU VERMEIDEN. HALTEN SIE SPARKS, FLAMMEN UND RAUCHMATERIALIEN VON DEN BATTERIEN ENTFERNT. ACHTUNG: SCHÜTZEN SIE IMMER DIE AUGEN, WENN SIE MIT BATTERIEN ARBEITEN. KEINE SCHLÜSSELANHÄNGER ODER...

  • Page 108: Importantes Consignes De Sécurité

    IMPORTANTES CONSIGNES DE SÉCURITÉ GARDEZ CES CONSIGNES – Ce manuel contient d’ importantes consignes de sécurité et le mode d’emploi. Avant l’emploi de ce chargeur de batterie, lisez toutes les consignes et marques d’avertissement sur le chargeur de batterie, la batterie, et le produit utilisant cette batterie. CHERCHEZ CE SYMBOLE POUR INDIQUER LES PRÉCAUTIONS DE SECURITÉ.
  • Page 109 AVERTISSEMENT: LES BATTERIES PLOMB-ACIDE PRODUISENT DES GAZ EXPLOSIFS. POUR ÉVITER LES ARCS ÉLECTRIQUES OU LES BRÛLURES PRÈS DES BATTERIES, NE DÉBRANCHEZ PAS LE CÂBLE DC DES BATTERIES QUAND LE CHARGEUR EST EN MARCHE. MAINTENEZ À L’ÉCART DES BATTERIES TOUTE ETINCELLE, FLAMME ET MATIÈRE FUMANTE. AVERTISSEMENT:N’OUBLIEZ JAMAIS PROTÉGER...

  • Page 110: Introduction

    1. INTRODUCTION This switch mode (high frequency) industrial battery charger features advanced charge and termination algorithms designed to optimize both daily battery capacity and overall battery life. The charger is convection cooled with no moving parts, sealed, and designed to provide maximum reliability. The universal AC input enables the charger to be used with a wide range of AC voltages and frequencies, and the charger includes high efficiency and power factor correction.
  • Page 111 Figure 2-1: Charger Mounting Recommendations The charger dimensions and mounting hole locations are shown in Figure 2-2. For off-board use, an optional handle is available for ease in carrying. The charger case also has routing and securing locations for the AC and DC cordsets when when they need to be routed to the opposite ends as shown in Figure 2-3.

  • Page 112: Battery Type

    Figure 2-3: AC & DC Cordset Routing 3. BATTERY TYPE This charger contains multiple battery profiles for different battery types (including wet/flooded, AGM, gel, and lithium) and capacities of batteries. The charger was factory-configured with the active battery profile that was requested as part of the original order from Lester Electrical.

  • Page 113: Off-Board (Shelf) Versus On-Board (Built-In) Chargers

    4. OFF-BOARD (SHELF) VERSUS ON-BOARD (BUILT-IN) CHARGERS This section describes how the charger operates when the charger type is set to Off-board or On-board. Based on your application, this setting can be changed via the ChargerConnect app under “System Profile” (see Section 8).

  • Page 114: Dc Output

    DANGER: NEVER ALTER THE AC POWER CORDSET OR PLUG PROVIDED. IF IT WILL NOT FIT AN OUTLET, OBTAIN THE CORRECT CHARGER IEC AC POWER CORDSET FOR THE OUTLET, OR HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN. IMPROPER CONNECTION CAN RESULT IN A RISK OF ELECTRIC SHOCK.

  • Page 115: Dc Output Cordset

     SCALABLE PROFILE: The nominal DC voltage of the “Active Battery Profile” is automatically scaled to 48V, 36V, or 24V based on the connected battery pack. NOTE: If the charger is currently set to “Per Voltage Profiles” or “Scalable Profile” mode, and you set the “Auto Profile”...
  • Page 116 Number DC Connector Connector Image Configuration # of Wires Ring Terminals 1 or 4 Anderson SB50 1 or 4 Anderson SB175 1 or 4 2-Blade Gray 1 or 4 Molded (Crowsfoot) E-Z-GO PowerWise 2-Pin 1 or 4 36V or 48V Ring Terminals 2 or 5 with QD Lockout...

  • Page 117: Vehicle Lockout Control

    C o n fig u r a tio n 1 C o n fig u r a tio n 2 C o n fig u r a tio n 3 C o n fig u r a tio n 4 C o n fig u r a tio n 5 C o n fig u r a tio n 6 Figure 6.2-2: Common DC Terminal Block Configurations...

  • Page 118: Bluetooth Wireless

    ® 8. BLUETOOTH WIRELESS ® ™ The charger features Bluetooth wireless communication, which can be accessed using an Apple or Android smart phone, tablet, or similar device. Download the ChargerConnect app for your device by scanning the ® QR code on the charger or visiting the App Store or the Google Play ™...

  • Page 119: External Port

    CAUTION: CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE COULD VOID THE USER'S AUTHORITY TO OPERATE THE EQUIPMENT. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC and ICES-003 Rules.

  • Page 120: Personal Safety Precautions

    5. Maintain the proper electrolyte level of wet (flooded) batteries by adding water when necessary. Distilled or deionized water is best for battery life. Never allow the electrolyte level to fall below the top of the battery plates. Electrolyte levels lower during discharge and rise during charge. Therefore, to prevent the overflow of electrolyte when charging, it is mandatory that water be added to cells AFTER they have been fully charged –...

  • Page 121: Off-Board Charger Operation

    ATTENTION: NE PAS UTILISER LE CHARGER PENDANT QUE L’EQUIPMENT EST EN MARCHE. WARNING: LEAD-ACID BATTERIES GENERATE GASES WHICH CAN BE EXPLOSIVE. PREVENT ARCING OR BURNING NEAR BATTERIES, DO NOT DISCONNECT THE CHARGER DC OUTPUT FROM THE BATTERIES WHEN THE CHARGER IS OPERATING. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES.

  • Page 122: On-Board Charger Operation

    11.2 On-Board Charger Operation If the charger was configured for on-board use, follow these operating instructions: 1. Ensure that the vehicle/equipment that the charger is mounted on is turned off. 2. With the charger AC power cord disconnected from the AC outlet, connect the charger DC output connector/plug to the battery connector/receptacle (most likely already connected or hard wired).

  • Page 123: Led Indicators

    12. LED INDICATORS The charger has four (4) LEDs to indicate charger status and fault information. The functionality of the LEDs is outlined below and explained in the table below. 12.1 Charger LED Status The functionality of the LEDs is outlined below and in the following table. AC PRESENT (Blue) - Indicates charger is connected to a live AC inlet.

  • Page 124: Charger Led Faults

    12.2 Charger LED Faults The charger will indicate when a fault occurs by using different patterns of the Fault (Red), Charge Status (Yellow), and Charge Complete (Green) LEDs as explained in the table below. Using the ChargerConnect App, check the diagnostic tab to get a description of the charger fault. FAULT CHARGE CHARGE...

  • Page 125: Remote Led Status And Faults

    Disconnecting the charger from the battery always clears a fault. If the charger was factory-configured for on- board use, removing AC power from the charger also clears a fault. If a fault cannot be cleared after taking appropriate corrective action, contact your dealer for troubleshooting and/or service. 12.3 Remote LED Status and Faults When an optional bi-color remote LED cable is attached to the external port, the LED functionality is slightly different from the built-in LEDs and is outlined below and in the following table.

  • Page 126: Troubleshooting

    13. TROUBLESHOOTING The charger was fully tested and calibrated before leaving the factory. It was delivered ready to charge. If properly installed, the charger should require very little attention. If improper charger operation occurs, it will require repair by a qualified service technician (see section 12.1 for information regarding the Fault LED). CAUTION: DO NOT OPERATE THE CHARGER IF IT IS DAMAGED OR APPEARS TO BE MALFUNCTIONING.

  • Page 127: Service Part List

    15. SERVICE PART LIST All models: 48V Model 28750 & 28760, 36V Model 29410 & 29420, 24-48V Model 30410 & 30420 Lester Part Description Number Handle Kit (handle with screws) 42117S DC Terminal Block Cover Kit (cover with screws) 43151S 2 Wire, 2-12AWG, 3ft, DC Cordset with Ring Terminals 41876S 2 Wire, 2-12AWG, 6ft, DC Cordset with Ring Terminals...
  • Page 128 Represented By: 43068 B ® Summit Series User’s Manual...

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