Assa Abloy PDU8000 Series Installation Instructions Manual
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Assa Abloy PDU8000 Series Installation Instructions Manual

Assa Abloy PDU8000 Series Installation Instructions Manual

Panic device
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PDU8000 Series Panic Device
The following instructions will decrease your chances of experiencing problems during
the installation and ensure a smooth, trouble-free operation of the Panic Device.
Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part
without the express written permission of ASSA ABLOY Inc. is prohibited.
IMPORTANT: PLEASE READ BEFORE INSTALLING THE PANIC DEVICE
The global leader in
door opening solutions

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Summary of Contents for Assa Abloy PDU8000 Series

  • Page 1 The following instructions will decrease your chances of experiencing problems during the installation and ensure a smooth, trouble-free operation of the Panic Device. Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 2: Table Of Contents

    3. Instructions for All Glass Doors ..............................3.1 Detailed Parts List ................................. The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 3 6.2 Finish Cleaning Instructions ..............................6.3 Mechanical Maintenance ..............................The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 4: Introduction

    1. Introduction Description • The PDU8000 Series Panic Device offers superior functionality for egress and security needs. • The Panic Device has an aesthetically pleasing design that is available in two configurations: one for Rail Mount Doors and one for All Glass Doors.

  • Page 5: Dogging Feature

    Dogged Position Un-dogged Position Dog Button Dog Button The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 6: Instructions For Rail Mount Doors

    2.1 Detailed Parts List Panic Device Deco End The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 7 Cylinder Housing ............Stud (5/16”-18) ..............Door Gasket ..............The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 8: Removal From Packaging

    Set Screw Pin Panic Device Assembly Set Screws (1/4”-20) The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 9: Remove Horizontal Door Mount

    Plastic Washer (x2) Metal Washer C Bushing The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 10: Remove Vertical Door Mount

    Spring Tube-Spring Mating Pull Assembly Door Bushing The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 11: Panic Device Installation

    Refer to Figure B2. Ribs Figure B1 Ribs Figure B2 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 12: Install Mating Pull

    Flat Head Socket Cap Screw (1/4”-20) Spring Tube-Spring Glass Door The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 13: Install Vertical Door Mount

    Door Rail Pivot Bracket Post hole (synthetic grease) The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 14: Install Horizontal Door Mount

    Conehead Union (5/16"-18) Stud (5/16"-18) Deco End Cap The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 15: Install Panic Device On Rail Mount Door

    Conehead Union (5/16"-18) Set Screws (1/4"-20) Glass Door The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 16: Horizontal End Threadlocker And Lube Application

    Latch and Actuator Gauge Actuator Post Assembly The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 17 Notes The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 18: Instructions For All Glass Doors

    3. Instructions for All Glass Doors 3.1 Detailed Parts List Panic Device Deco End Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 19 Set Screw (1/4”-20) ............Door Gasket ................. Deco End Cap ..............Door Bushing ..............Stud (5/16”-18) ..............Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 20: Removal From Packaging

    Shipping Board by tilting the device. Set Screw Pin Panic Device Assembly Set Screws (1/4”-20) Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 21: Remove Horizontal Door Mount

    Shipping Board Deco End Cap Conehead Union (5/16"-18) Plastic Washer (x2) Metal Washer C Bushing Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 22: Remove Vertical Door Mount

    Flat Head Socket Cap Screw (1/4"-20) Actuator Post Assembly Push Rod Spring Tube-Spring Mating Pull Assembly Door Bushing Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 23: Panic Device Installation

    C Bushing to the left. Refer to Figure B2. Ribs Figure B1 Ribs Figure B2 Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 24: Install Mating Pull

    Cylinder Housing Push Rod Flat Head Socket Cap Screw (1/4”-20) Spring Tube-Spring Glass Door Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 25: Install Vertical Door Mount

    Flat Head Socket Screw (5/16"-18) Interior Side Glass Door Pivot Bracket Hole (Synthetic Grease) Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 26: Install Horizontal Door Mount

    Mating Pull Assembly Plastic Washer (x2) Conehead Union (5/16"-18) Stud (5/16"-18) Deco End Cap Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 27: Install Panic Device On All Glass Door

    Set Screw Pin (1/4”-20) Conehead Union (5/16"-18) Set Screws (1/4"-20) Glass Door Glass Door Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 28: Horizontal End Threadlocker And Lube Application

    • Do not operate the Panic Device if the Latch and Actuator Gauge does not fit. Latch and Actuator Gauge Actuator Post Assembly Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 29: Strike Installation

    • Use the shims as required. Single Door Figure 4-1 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 30 Double Door 2.25 2.375 .625 Figure 4-2 Shims The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 31: Header Preparation For Single And Double Electrical Strikes With Adjustable Door Stops

    • Use Threadlocker on the Socket Cap Screws (5/16”-18 x 1”) and the 1/4” hex tool. Single Door Figure 4-3 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 32 Electrical Strike (Continued) Double Doors Figure 4-4 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 33: Latch / Adjustable Door Stops Adjustment

    8-32 Set Screws 8-32 Set Screws Figure 5-1 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 34 Latch & Actuator Gauge Figure 5-2 Figure 5-3 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 35: Latch Adjustment For Proper Engaging With The Strike

    Do not Remove the Screw Figure 5-4 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 36 Figure 5-6 Gauge lines on Latch Figure 5-7 The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 37: Cleaning And Maintenance

    The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.

  • Page 38: Mechanical Maintenance

    Glass with Rails Interior Mounting Bracket All Glass The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 39 75.2 in-lb (9 N-m) 5/16-18 132 in-lb (16 N-m) The global leader in Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole door opening solutions or in part without the express written permission of ASSA ABLOY Inc. is prohibited.
  • Page 40 ASSA ABLOY Door Security Solutions Rockwood, PA 15557 Vaughan, ON L4K 4T9 Phone: 855.594.6989 Phone: 800.461.3007 Copyright © 2017, ASSA ABLOY Inc. All rights reserved. Reproduction in whole or in part 3305D3 07/17 without the express written permission of ASSA ABLOY Inc. is prohibited.

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