Tracerco Profiler T229-2 Operation And Maintenance Manual

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Tracerco Profiler

Operation and

Maintenance Manual for

T229- - - - 2 2 2 2 Controller

T229

Controller

REVISION STATUS

Updated for T229-2

Original Issue

REV

REVISION DESCRIPTION

REV

REVISION DESCRIPTION

OPERATION & MAINTENANCE MANUAL FOR TRACERCO

Measurement Technology Centre,

The Moat,

Belasis Hall Technology Park,

Billingham,

Cleveland.

TS23 4ED

Tel: +44 (0) 1642 375500

Fax: +44 (0) 1642 370704

URL: www.tracerco.com

Document Number:

SIGNED / DATED

P.Chow

30/01/2017

D.Swalwell

28/06/2016

AUTHOR

Functional Safety Related

Functional Safety Related Product

No modifications permitted without the

approval of an authorised person

T229 PROFILER

MI0027

Revision:

Date:

30th January 2017

S.Rowe

C.Hart

07/03/2017

P.Chow

S.Rowe

28/06/2016

31/08/2016

CHECKED

APPROVED

CHECKED

APPROVED

Product

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Summary of Contents for Tracerco Profiler T229-2

Page 1 APPROVED APPROVED Functional Safety Related Functional Safety Related Functional Safety Related Functional Safety Related Product Product Product Product No modifications permitted without the approval of an authorised person OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 1 of 117...
Page 2 Device Configuration ..............................43 6.3.1.13.1. Sensor Arrangement ............................44 6.3.1.13.2. Filtering Incoming Counts ...........................46 6.3.1.13.3. Dead Time Settings .............................47 6.3.1.14. Stage Configuration ..............................48 6.3.1.14.1. Stage Elevations..............................49 6.3.1.15. Save and Download Settings ...........................49 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 2 of 117...
Page 3 Wiring Connections ............................... 81 8.1.1. Connection in the Safe Area ..........................81 8.2. Intrinsic Safety Considerations ............................ 81 8.2.1. Safety/Handling Precautions ..........................81 8.3. Replacing a T240 Processor Board ..........................82 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 3 of 117...
Page 4 APPENDIX B: REGISTER MAP MAP ........................................................90 ..11.1. T229 Specific Details and settings .......................... 90 11.2. Register description ............................... 100 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 4 of 117...
Page 5 Figure 43 – FLOWCHART FOR STAGE CONFIGURATION ....................48 Figure 44 – Calibrator: Defining Stage Elevation ........................49 Figure 45 – FLOWCHART FOR CALIBRATION PROCESS ....................50 Figure 46 – Calibrator: Defining Reference Densities ......................51 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 5 of 117...
Page 6 Figure 68 – Toolbox: Command Tool ............................76 Figure 69 – Dynamic Density Band Correction ........................77 Figure 70 - Diagram Showing Profiler Dome and Arming Rod ....................80 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 6 of 117...
Page 7 (0) 7889 828968 This document is a private and confidential communication and the property of Tracerco Ltd, it must not be loaned or copied without the prior consent of Tracerco Ltd and must be returned. OPERATION & MAINTENANCE MANUAL FOR TRACERCO...
Page 8 (typically Gas, Foam, Oil, Emulsion, Water and Sand). Up to 6 interfaces may be configured. The top level of these phases can then be calculated with respect to instrument height. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER...
Page 9 Figure Figure Figure Figure 2 2 2 2 – – – – Typical Modbus System Representation Typical Modbus System Representation Typical Modbus System Representation Typical Modbus System Representation OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 9 of 117...
Page 10 Figure Figure Figure Figure 4 4 4 4 - - - - T240 Detector Cutaway T240 Detector Cutaway T240 Detector Cutaway T240 Detector Cutaway OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 10 of 117...
Page 11 It is essential the dip pipes are kept dry. If the crate is opened during storage for inspection then Tracerco recommend the crate is re- sealed to prevent moisture ingress.
Page 12 It is our normal practice to supply all equipment as specified except the radioactive sources. These will normally be shipped to site prior to commissioning by Tracerco Services engineers. The sources will be shipped in a suitable type “A” container. This ensures that the sources are safely packed and shielded for transport. When shipped to site, the sources should be kept in a safe area (e.g.
Page 13 Hardware T229 T229 Hardware Hardware The information contained within this section details how to configure and maintain the functionality of the Tracerco Profiler through the Tracerco Toolbox software. 5.1. Connection Details The T229 module is housed in a polyamide DIN rail mounting enclosure, 22.5 mm x 99 mmm x 114.5 mm. Connections are made using 4 way 5mm pitch plug in terminals.
Page 14 Red flash Invalid message received Port not being polled Green All devices communicating, instrument OK Status Yellow Instrument running but a warning reported Instrument not running, error reported OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 14 of 117...
Page 15 THE RJ45 CONNECTIONS ON THE FRONT OF THE UNIT THE RJ45 CONNECTIONS ON THE FRONT OF THE UNIT Run the Tracerco Toolbox 2 application from your Windows start menu. The start-up screen below will be shown for a short time while initialisation takes place: Figure Figure 9 9 9 9 –...
Page 16 Click on the Modbus Modbus Modbus Modbus or Modbu Modbu Modbu Modbus TCP/IP s TCP/IP s TCP/IP button to continue depending on your connection to the T229 unit. s TCP/IP OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 16 of 117...
Page 17 Slave Address Slave Address determine this by examining the T229 configuration file while offline. When your selections are complete click Next > Next > Next > Next > OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 17 of 117...
Page 18 Finish If the serial number is reported as zero, then the module has lost its factory settings. Contact Tracerco for advice if this is the case, contact details are provided in section 1.2. Alternatively, if connection to the T229 is not successful then the following dialogue box will be displayed.
Page 19 Toolbox. Figure Figure 15 Figure Figure 15 – – – – Toolbox Application Toolbox Application Toolbox Application Toolbox Application OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 19 of 117...
Page 20 The screen will show the tools available to the Supervisor for the connected device. To launch a tool, click on the appropriate button in the available tools section. To return to the Toolbox screen from any tool, click on Devices Devices. Devices Devices OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 20 of 117...
Page 21 Figure 18 Figure 18 - - - - Calibrator Icons Calibrator Icons Figure Figure Calibrator Icons Calibrator Icons Browse your backup storage media and select the appropriate configuration file. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 21 of 117...
Page 22 Toolbox will read settings from the T229 as shown below. When all the required settings have been entered in the various Toolbox screens, the Calibrator tool provides functionality to write data to the device or to create a backup file. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER...
Page 23 Select this button to write the settings to the T Select this button to write the settings to the T 229 instrument 229 instrument 229 instrument. The screen will show the progress of the writing process. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 23 of 117...
Page 24 There is no opportunity to cancel. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 24 of 117...
Page 25 The following flowchart provides a process for the basic configuration / setup of a T229 based instrument. Figure Figure 21 Figure Figure 21 – – – – FLOWCHART FOR INSTRUMENT FLOWCHART FOR INSTRUMENT FLOWCHART FOR INSTRUMENT FLOWCHART FOR INSTRUMENT CONFIGURATION CONFIGURATION CONFIGURATION CONFIGURATION OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 25 of 117...
Page 26 Density and Pressure Pressure Pressure Pressure as per project requirements. Figure 23 Figure 23 – – – – Engineering Units Engineering Units Figure Figure Engineering Units Engineering Units OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 26 of 117...
Page 27 To commit any changes you make, click the Set T Set T Set T Set Time ime button. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 27 of 117...
Page 28 Figure 25 25 – – – – Calibrator: Setting the Instrument Tag Calibrator: Setting the Instrument Tag Figure Figure Calibrator: Setting the Instrument Tag Calibrator: Setting the Instrument Tag OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 28 of 117...
Page 29 Settings Settings Figure Figure 26 Figure Figure 26 – – – – Calibrator: Modbus Slave Settings Calibrator: Modbus Slave Settings Calibrator: Modbus Slave Settings Calibrator: Modbus Slave Settings OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 29 of 117...
Page 30 PLC based Profiler solution, when a T229 is being used to replace such as system. Refer to section 6.3.6.2 for further details. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 30 of 117...
Page 31 If you are going to proceed to the calibration stage, then you can set the date now. Figure Figure Figure Figure 27 27 – – – – Calibrator: Source Settings Calibrator: Source Settings Calibrator: Source Settings Calibrator: Source Settings OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 31 of 117...
Page 32 SE UNITS CAN BE SPECIFIED IN THE DETAILS AND SETTINGS SECTION UNDER ENGINEERING UNITS. SETTINGS SECTION UNDER ENGINEERING UNITS. SETTINGS SECTION UNDER ENGINEERING UNITS. SETTINGS SECTION UNDER ENGINEERING UNITS. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 32 of 117...
Page 33 Number of Standard Deviations Number of Standard Deviations should be set to 4 unless Tracerco recommend otherwise. This is only required for Dynamic filtering. A lower value may cause increased noise on the level outputs. A higher value may slow the response...
Page 34 Pressure Correction option from the list on the left of the screen. Figure Figure 30 30 – – – – Calibrator: Pressure Correction Calibrator: Pressure Correction Figure Figure Calibrator: Pressure Correction Calibrator: Pressure Correction OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 34 of 117...
Page 35 Linearisation option from the list on the left of the screen. Figure Figure 31 31 – – – – Calibrator: Density Linearisation Calibrator: Density Linearisation Figure Figure Calibrator: Density Linearisation Calibrator: Density Linearisation OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 35 of 117...
Page 36 Up to 6 phases can be measured. For standard separators these are normally: Phase 1 • Phase 2 Foam • Phase 3 • Phase 4 Emulsion • Phase 5 Water • Phase 6 Sand • OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 36 of 117...
Page 37 As the ideal phase transition densities are dependent on the composition of the separator feed stock, the values can be re-written by the host system if the composition varies. for example when a different well is producing input for the separator. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 37 of 117...
Page 38 There can be up to 40 detectors in a single configuration and a mix of detector types is possible. Figure Figure Figure Figure 34 34 – – – – FLOWCHART FOR SYSTEM CONFIGURATION FLOWCHART FOR SYSTEM CONFIGURATION FLOWCHART FOR SYSTEM CONFIGURATION FLOWCHART FOR SYSTEM CONFIGURATION OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 38 of 117...
Page 39 THE SENSOR ARRANGEMENT WITHIN EACH DEVICE IS SET- - - - UP LATER IN UP LATER IN UP LATER IN SECTION UP LATER IN SECTION SECTION SECTION 6.3.1.13 6.3.1.13 6.3.1.13 6.3.1.13..OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 39 of 117...
Page 40 Factor triggers a high count alarm for a sensor. the count rate do not falsely trigger a high count rate alarm. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 40 of 117...
Page 41 Failed. Any update where a tube reports more than this factor times its empty count will cause High Count Factor the tube to marked as faulty. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 41 of 117...
Page 42 Temperature Limits Temperature Limits The values for temperature in Tracerco devices is normally in degrees Kelvin, to allow temperature to be represented simply in a Modbus register. The values shown in this screen are converted to degrees Celsius using an approximate conversion.
Page 43 6.3.1.12.1. Figure Figure 38 Figure Figure 38 – – – – FLOWCHART FOR DEVICE CONFIGURATION FLOWCHART FOR DEVICE CONFIGURATION FLOWCHART FOR DEVICE CONFIGURATION FLOWCHART FOR DEVICE CONFIGURATION OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 43 of 117...
Page 44 SETTINGS ARE NOT REQUIRED IN A CONVENTIONAL PROFILER APPLICATION AND SHOULD BE IGNORED. APPLICATION AND SHOULD BE IGNORED. APPLICATION AND SHOULD BE IGNORED. APPLICATION AND SHOULD BE IGNORED. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 44 of 117...
Page 45 Calibrator: Sensor Arrangement Example Detector B Calibrator: Sensor Arrangement Example Detector B The picture above shows the example stage mapping for device 2 in a typical interleaved application. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 45 of 117...
Page 46 In keeping with the Toolbox software configuration the boxes at the bottom of the screen can be used to automate the data entry process on systems with simple sensor arrangements. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 46 of 117...
Page 47 You must set a dead time for every sensor in every detector. In keeping with the Toolbox software configuration the boxes at the bottom of the screen can be used to automate the data entry process. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER...
Page 48 Range Range Figure Figure Figure Figure 43 43 – – – – FLOWCHART FOR STAGE CONFIGURATION FLOWCHART FOR STAGE CONFIGURATION FLOWCHART FOR STAGE CONFIGURATION FLOWCHART FOR STAGE CONFIGURATION OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 48 of 117...
Page 49 At this point, the T229 has been configured for the detector devices connected to it, the number of sensors in the devices and the communications parameters. Assuming the devices are connected to the T229, the M1 and / or M2 LEDs on the OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER...
Page 50 Figure Figure Figure Figure 45 45 – – – – FLOWCHART FOR CALIBRATION PROCESS FLOWCHART FOR CALIBRATION PROCESS FLOWCHART FOR CALIBRATION PROCESS FLOWCHART FOR CALIBRATION PROCESS OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 50 of 117...
Page 51 Use the boxes at the bottom of the screen to automatically fill the table. In the example above the density of air has been approximated to 1 Kg/m and water to 1000 Kg/m OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 51 of 117...
Page 52 Calibrator: Count Rate Gathering Tool Count Rate Gathering Tool Count Rate Gathering Tool Count Rate Gathering Tool To gather data for one of the 3 required calibration sets follow this process: OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 52 of 117...
Page 53 THE DATA HAS NOT YET BEEN WRITTEN TO THE T229 THE DATA HAS NOT YET BEEN WRITTEN TO THE T229 THE DATA HAS NOT YET BEEN WRITTEN TO THE T229 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 53 of 117...
Page 54 48 – – – – Calibrator: Count Rates ( Calibrator: Count Rates (sample sample calibration data) calibration data) Figure Figure Calibrator: Count Rates ( Calibrator: Count Rates ( sample sample calibration data) calibration data) OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 54 of 117...
Page 55 Refer to section complete. Refer to section 6.3.3 complete. Refer to section complete. Refer to section 6.3.3 6.3.3 for details. 6.3.3 for details. for details. for details. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 55 of 117...
Page 56 Figure Figure 50 50 – – – – FLOWCHART FOR DEFINING ALARM HANDLING FLOWCHART FOR DEFINING ALARM HANDLING FLOWCHART FOR DEFINING ALARM HANDLING FLOWCHART FOR DEFINING ALARM HANDLING OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 56 of 117...
Page 57 Gap to 1 will result in the failure of a stage not being counted if the adjacent stages are still working. This has the effect of only counting tube pair failures. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 57 of 117...
Page 58 Refer to section 6.3.3 complete. Refer to section 6.3.3 for details. for details. complete. Refer to section complete. Refer to section 6.3.3 6.3.3 for details. for details. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 58 of 117...
Page 59 Value Represented by Value Represented by 4mA to 0 and the Value Represented by 20mA Value Represented by 20mA Value Represented by 20mA Value Represented by 20mA to 10. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 59 of 117...
Page 60 Reserved Reserved Reserved Reserved ADC initialisation failed (will not retry until after power cycle). Reserved Reserved ADC communication failed (will auto retry each second). Reserved Reserved Reserved Reserved OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 60 of 117...
Page 61 54 – – – – Calibrator: Example Analogue Output Configuration Calibrator: Example Analogue Output Configuration Calibrator: Example Analogue Output Configuration Calibrator: Example Analogue Output Configuration For each analogue output channel, the following configuration options are available. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 61 of 117...
Page 62 ADJUSTED BY THOSE TRAINED TO DO SO. OSE TRAINED TO DO SO. ADJUSTED BY TH ADJUSTED BY TH OSE TRAINED TO DO SO. OSE TRAINED TO DO SO. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 62 of 117...
Page 63 Float Value for 4mA the Float Value for 20mA Float Value for 20mA Float Value for 20mA Float Value for 20mA to be 10,000.0, this is a typical configuration. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 63 of 117...
Page 64 Value for 4mA to be 0 (0%) and the U16 Value for 4mA Value for 20mA Value for 20mA to be 10,000 (100%), this is a typical configuration. Value for 20mA Value for 20mA OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 64 of 117...
Page 65 D D D D E E E E F F F F Decimal Decimal Decimal Decimal 57110 57110 4225 1081h 57110 57110 MASK MASK 0129 0081h MASK MASK OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 65 of 117...
Page 66 Current for Comparator Returning r Comparator Returning r Comparator Returning 0 0 0 0 . Note that the set value must be higher than the clear value. r Comparator Returning OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 66 of 117...
Page 67 Current for Comparator Returning Current for Comparator Returning 0 0 0 0 . Current for Comparator Returning Note that the set value must be higher than the clear value. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 67 of 117...
Page 68 62 – – – – Calibrator: Calibrator: Calibrator: Analogue Output Primary Fault Indication Mask Calibrator: Analogue Output Primary Fault Indication Mask Analogue Output Primary Fault Indication Mask Analogue Output Primary Fault Indication Mask OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 68 of 117...
Page 69 63 – – – – Calibrator: Analogue Output Secondary Fault Indication Mask Calibrator: Analogue Output Secondary Fault Indication Mask Calibrator: Analogue Output Secondary Fault Indication Mask Calibrator: Analogue Output Secondary Fault Indication Mask OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 69 of 117...
Page 70 1 = output saturated (clipped high) 1 = Primary alarm active 1 = Secondary alarm active 1 = DAC initialisation failed Reserved Reserved Reserved Reserved Reserved Reserved Reserved OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 70 of 117...
Page 71 64 – – – – Calibrator: Digital Output Configuration for Control Mode 2 Calibrator: Digital Output Configuration for Control Mode 2 Calibrator: Digital Output Configuration for Control Mode 2 Calibrator: Digital Output Configuration for Control Mode 2 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 71 of 117...
Page 72 65 – – – – Calibrator: Digital Output Configuration for Control Mode 3 Calibrator: Digital Output Configuration for Control Mode 3 Calibrator: Digital Output Configuration for Control Mode 3 Calibrator: Digital Output Configuration for Control Mode 3 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 72 of 117...
Page 73 66 – – – – Calibrator: Digital Output Configuration for Control Mode 4 Calibrator: Digital Output Configuration for Control Mode 4 Calibrator: Digital Output Configuration for Control Mode 4 Calibrator: Digital Output Configuration for Control Mode 4 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 73 of 117...
Page 74 Source data configuration invalid (Register 61011 or 61061 points to register containing incorrect data value type) Reserved Reserved 6.3.4.3.6. Output State Register 61063 contains status information relating to the digital output. Output State Output State Output State Output State Open Close OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 74 of 117...
Page 75 This difference is exagerated in the calculated the oil and water densities, so calibrating using water will result in the reported oil density being slightly lower than the true value. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER...
Page 76 This provides duplicates of the output registers 00501 to 01000, but accessed from a separate slave address as registers 00001 to 00500. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 76 of 117...
Page 77 The configuration below uses the oil/emulsion interface as an example. Figure Figure 69 69 – – – – Dynamic Density Band Correction Dynamic Density Band Correction Figure Figure Dynamic Density Band Correction Dynamic Density Band Correction OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 77 of 117...
Page 78 This value will be project specific however a typical offset will be between 10 and 25kg/m OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 78 of 117...
Page 79 1= Stage deviation from average too large 1 = Average clipped at low limit 1 = Average clipped at high limit Reserved Reserved Reserved Reserved 1 = Configuration error 1 = Correction not operating OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 79 of 117...
Page 80 Diagram Showing Profiler Dome and Arming Rod The wire-operated Profiler is isolated and armed in a different manner to the standard profiler. This is detailed in the project specific documentation. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 80 of 117...
Page 81 Maintenance Maintenance THE TRACERCO PROFILER IS AN INTRINSICALLY SAFE SYSTEM. AFTER ANY WORK ON THE SYSTEM, IT MUST BE LEFT IN THE TRACERCO PROFILER IS AN INTRINSICALLY SAFE SYSTEM. AFTER ANY WORK ON THE SYSTEM, IT MUST BE LEFT IN THE TRACERCO PROFILER IS AN INTRINSICALLY SAFE SYSTEM.
Page 82 The installation requires a monthly inspection to confirm the presence of the sources, warning signs and source shutter position indicators. To maintain optimum performance Tracerco also advise a health check on every vessel shutdown. OPERATION & MAINTENANCE MANUAL FOR TRACERCO...
Page 83 T229 have been configured to match those in the detector(s). Read back the settings from the T229 using the Calibrator tool within Tracerco ToolBox. Refer to section 6.3.1.5 for details. Check that the detector(s) are powered up. If not powered use...
Page 84 Failure Registers with a spare. Failure of a single Sensor Failure Geiger failure. Arrange with Tracerco to replace at the next sensor Registers shutdown period. Once reset the New Tube Alarm will clear down but the Tube Alarm will remain.
Page 85 Data transmission between the field signal processing units (hazardous area) and fibre optic converters in the Tracerco control panel (safe area) is achieved using multi-mode fibre optic cable supplied and installed by Tracerco or the client. The optical cables are connected as shown in the hook-up diagram. ST-ST type fibre connectors are used on the signal processing unit(s) and fibre optic converter(s).
Page 86 10.2. Component Specifications This section gives details of the main components of the Tracerco Profiler. 10.2.1. Performance Specifications Below are the general specifications for the system: Performance Performance Performance Performance Value Value Value Value 30mm one source to one detector.
Page 87 Component Value Value Minimum Storage Temperature -55˚C 10.2.7. IP Rating Component Component Value Value Component Component Value Value External Dome and Neck IP66 Fibre Optic Breakout Box IP66 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 87 of 117...
Page 88 The recommended cable is an armoured four core 65/125 Multimode fibre optic cable, suitable for petro-chemical environments. The cable MUST be terminated with ST connectors for connections to the Tracerco Profiler and the RS232/RS485 converter unit. A minimum of 8 cores is recommended.
Page 89 Approved for Hazardous Location Electrical Equipment Approved for Hazardous Location Electrical Equipment (CSA) NACE MR0175 Corrosion Resistant Alloys for Sulphide Service Introduction Check the individual Approval Certificate or declaration of conformity for details. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 89 of 117...
Page 90 TCP/IP port 2 IP address. R/WS Flash 0.x.x.x 00046 Default: 0xC0A80AE5 (192.168.10.229). 127.x.x.x 00047 See register TCP/IP port 2 subnet mask. R/WS Flash 00048 description Default: 0xFFFF0000 (255.255.0.0). OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 90 of 117...
Page 91 FRAM Float 0 to 106 Raw count rates for sensors 1-500. 12000 28001 FRAM Float 0 to 106 Combined count rates for stages 1-500. 29000 29001 Reserved 32000 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 91 of 117...
Page 92 57084 Float metres Slew rate limited phase 5-6 transition elevation 57085 57086 % x100 % range phase 1 elevation 57087 % x100 % range phase 1-2 transition elevation OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 92 of 117...
Page 93 57116 R/WA Persistent status warning register 57117 R/WA Persistent status alarms register 57118 R/WA Persistent critical alarm 57119 Alarm reset / refresh 57120 Reserved 57121 Calibration in progress OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 93 of 117...
Page 94 Effective phase 4-5 transition density. This is a repeat of registers 57155 Float 0 or greater density 57009 to 57010 unless correction is enabled and operating as per 57156 registers 57131 to 57146. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 94 of 117...
Page 95 See register switch, 1 = a logic 1 from the bit mask or comparator closes the 61052 R/WS Flash Bitfield description switch. Bits 1 to F reserved. Default: 0. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 95 of 117...
Page 96 R/WS Flash Float comparator returning 0. 61114 (mA units) Default: 8 (mA). See register Mode 2: Analogue output 1 bit mask. 61115 R/WS Flash Bitfield description Default: 0. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 96 of 117...
Page 97 See register 61133 R/WS Flash Bitfield fault 2 indication. description Default: 0 (disabled). Valid Analogue output 1 fault 2 indication register pointer. 61134 R/WS Flash Register Default: 1. Offset OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 97 of 117...
Page 98 0 to 65535 DAC 2 setting for 20mA 61203 Repeat of output 1, but for output 2 61238 61301 R/WS Flash 0 to 65535 DAC 3 setting for 4mA OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 98 of 117...
Page 99 57110, the status alarm register should be set. 61615 0.0 to 24.0 Analogue input current in mA (raw ADC reading scaled according to Float 61616 (mA units) registers 61606 and 61607) OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 99 of 117...
Page 100 00024 to 00033 Tag This is in the form of two ASCII characters per register. This is user settable, with the default register settings 0x2020, i.e. two spaces. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 100 of 117...
Page 101 Reserved Changes to these settings are only acted upon following a reset. Bit F is used to set ASCII mode in some Tracerco applications. ASCII mode is not implemented in the T229-2. The above table allows the user to select 1 stop bit and no parity, even though this is not supported in the Modbus standard.
Page 102 This setting is used by Ethernet port 2 unless both ports have the same IP address configured. Subnet Mask Subnet Mask Subnet Mask Subnet Mask See description for registers 00040 to 00041 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 102 of 117...
Page 103 These registers contain the calculated source strength based on the half-life setting, the calibration Strength Strength Strength Strength date and the current date. The value is within the range 0.0 to 1.0 where 1.0 represents 100% of the calibrated source strength. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 103 of 117...
Page 104 0013 136 6 6 6 Warm starts Warm starts This is the total number of warm starts. This can only be reset by command. Warm starts Warm starts OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 104 of 117...
Page 105 ρf = Calibration full count rate reference density ρe = Calibration empty count rate reference density If = Stage combined corrected full count rate Ie = Stage combined corrected empty count rate OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 105 of 117...
Page 106 57060 to 57061. phase phase phase phase transitions transitions transitions transitions OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 106 of 117...
Page 107 1 = Comms warning / sequence error 1 = Sensor failing 0, Reserved 0, Reserved 0, Reserved 0, Reserved 1 = Device internal watchdog timeout 1 = Device reset OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 107 of 117...
Page 108 Individual bits or combinations of bits can be reset by writing 1 to the register register appropriate bit positions. This will only clear a warning if the original cause is no longer present. register register OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 108 of 117...
Page 109 Number of Number of This register defines the total number of stages in the phase reference band. Reference Reference Reference Reference Stage Stages s s s Stage Stage OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 109 of 117...
Page 110 Selected Phase Selected Phase will report the normal phase transition density until the conditions are valid to calculate a corrected Transition Transition Transition Transition value. Density Density Density Density OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 110 of 117...
Page 111 Limit Limit Limit registers 57001 to 57002. This is provided as part of the block of registers 57147 to 57160 to simplify the reading of effective transition densities. OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 111 of 117...
Page 112 Device I/O Pointer for DAC 2 variable. Default 1. 61014 61014 Device I/O Device I/O Pointer for DAC 3 variable. Default 1. 61014 61014 Device I/O Device I/O OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 112 of 117...
Page 113 Mode 4 Analogue output 1 U16 comparator clear value for applying hysteresis. This must not be 61121 61121 61121 61121 Device I/O Device I/O Device I/O Device I/O greater than the set value in register 61120 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 113 of 117...
Page 114 If the slewing is reconfigured whilst slewing is active, the new slew rate will take effect immediately, and will not affect the DAC set point. Default: 0 (240mA/s). OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 114 of 117...
Page 115 61503 to 61538 61503 to 61538 61503 to 61538 61503 to 61538 Device I/O Device I/O Device I/O Device I/O Repeat of output 1, but for output 5 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 115 of 117...
Page 116 61615 to 61616 61615 to 61616 Device I/O Device I/O Device I/O Device I/O Analogue input current in mA (raw ADC reading scaled according to registers 61606 and 61607) OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 116 of 117...
Page 117 OPERATION & MAINTENANCE MANUAL FOR TRACERCO T229 PROFILER Page 117 of 117...