Sanyo Denki San Ace 9AT2560 Series Instruction Manual
Sanyo Denki San Ace 9AT2560 Series Instruction Manual

Sanyo Denki San Ace 9AT2560 Series Instruction Manual

Airflow tester
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M0011461 A
9AT2560
series
Instruction Manual

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Summary of Contents for Sanyo Denki San Ace 9AT2560 Series

  • Page 1 M0011461 A 9AT2560 series Instruction Manual...
  • Page 2 Safety Precautions Please read this instruction manual and its appendix carefully prior to installation, operation, maintenance, or inspection and perform all tasks according to the instructions provided here. A good understanding of this equipment, its safety information as well as all Warnings/Cautions is also necessary prior to operation.
  • Page 3 Safety Precautions Warning <Operating Precautions>  Avoid using the product in the presence of flammable, explosive, or corrosive gases, locations subjected to splashing water or oil, or near combustibles. Otherwise, it may result in electric shock, bodily injury, fire, product failure, or damage. ...
  • Page 4 As preventive maintenance, perform periodic maintenance and inspection to maintain measuring accuracy. For details on maintenance, inspection, and repair, please contact SANYO DENKI. Disassembly is not to be performed by the end-user. Disassembly may result in electric shock, bodily injury, fire, malfunction, product failure, or damage.
  • Page 5 Store the product in a location that is not exposed to direct sunlight, at a temperature and humidity within specifications. Failure to do so may result in product failure.  If the product has been stored for a long period, contact SANYO DENKI. There is the possibility that components may have deteriorated and require maintenance. <Disposal>...
  • Page 6: Table Of Contents

    Table of Contents 1. Before you start ..........................8 1.1 Product overview ........................8 1.2 Features of the San Ace Airflow Tester ..................8 1.3 Precautions related to these instructions ................8-9 1.4 Unpacking ..........................9-10 2. Part names ........................... 11 2.1 System components ......................
  • Page 7 5. Connection duct ........................29 5.1 Components of the connection duct ..................29 5.2 Assembling the connection duct .................... 29 5.3 Attaching the connection duct to the main unit ..............30 6. Attaching the measured device to the connection duct ............31 6.1.
  • Page 8: Before You Start

    1. Before you start 1.1 Product overview Thank you for purchasing the San Ace Airflow Tester 9AT2560 series (herein referred to as "the tester"). The San Ace Airflow Tester is a measuring device that provides the user the ability to measure system impedance, operating airflow, and airflow versus static pressure characteristics (P-Q performance).
  • Page 9: Unpacking

    The images contained within this manual may, in some cases, be abbreviated or generalized. The contents of this manual may be modified without prior notice as revisions or additions are created regarding the usage method of the product. Modifications are performed as per the revisions of this manual. Although the manufacturer has taken all possible measures to ensure the veracity of the contents of this manual, should you notice any error or omission, please notify us using the contact information within this document.
  • Page 10 Standard items Main unit □ Measurement nozzles □ Connection duct □ Plastic mounting boards □ AC power cable □ USB serial adapter □ Instruction Manual and Quick Start Guide □ Certificate of Inspection □ Data viewer software □...
  • Page 11: Part Names

    2. Part names 2.1 System components Main unit Measurement nozzles (included) Connection duct (included) (Computer not included) USB serial adapter AC power cable (included) (included) Data viewer software (included) 2.2. Part names 2.2.1 Main unit ↓Side B Carrying handle Control panel <Top view>...
  • Page 12 <Side view B> Nozzle slot (Nozzle slot cover) <Bottom view> Tripod mount Nameplate (Mounting screw: 1/4-20 UNC) (Model no., lot no., serial no., etc) <Front view> <Rear view> Auxiliary fan Air inlet...
  • Page 13: Control Panel

    2.2.2 Control panel Data display • Data no. • Airflow • Static pressure • Error code NOZZLE Additional selection indicators button MODE START/STOP selection button button Mode selection indicator Nozzle selection indicator 2.3 Glossary This section discusses the terminology used throughout this manual. ...
  • Page 14  Auxiliary fan The auxiliary fan is located at the rear of the main unit. It is used to create a pressure difference between the two chambers separated by the nozzle. The operation of this fan is automatically controlled during measurement. ...
  • Page 15: Getting Started

    3. Getting started 3.1 Preparing the main unit Some preparation of the main unit is necessary for measurement. ① Connect the AC power cable to the main unit and insert it into an outlet. (The POWER LED lights red when the main unit is receiving power.) ②...
  • Page 16: Setting The Mode Selection Valves

    3.2. Setting the mode selection valves On the side of the main unit, adjust the mode selection valves as shown in the diagram below. Mode selection valve orientation (③) Mode selection valve orientation (③) <operating airflow measurement> < system impedance measurement > <P-Q performance measurement>...
  • Page 17 ③ Attach the nozzle slot cover as shown in the diagram below. Attach the nozzle slot cover (③) Nozzle slot cover Direction of Ensure that the orientation is correct. airflow ④ Secure the two snap locks on the nozzle slot cover to the main unit. Secure the snap locks (④) Snap locks...
  • Page 18: Measurement

    4. Measurement 4.1 Using the control panel Details on how to use the control panel to select modes and check the operating status are explained below. Control panel ⑥ Data display • Data no. • Airflow • Static pressure • Error code ①...
  • Page 19: Measuring Range Of The Measurement Nozzles

    STATUS: Status of the tester Green LED off: Standby mode Green LED flashes: Preparing to measure Green LED on: Measurement in progress Red LED on: Error (then displays an error code) CHECK: Automatically checks the status of the tester and its internal sensors. Green LED flashes: Shifting to CHECK mode Green LED...
  • Page 20: Automatic Feedback Control Of The Measurement Nozzles

    4.3 Automatic feedback control of the measurement nozzles The Airflow Tester is equipped with an automatic feedback control to determine the correct nozzle for a measurement. The feedback control automatically judges whether or not the selected nozzle is appropriate for the current measurement. If the nozzle is incorrect, an error code indicating to replace the nozzle appears on the data display, the STATUS LED lights...
  • Page 21: Measurement Modes

    ③ Set the mode selection valves to any measurement orientation. ④ Push START to begin a CHECK. During a CHECK, the STATUS LED lights green. "- - - - - - - -" appears on the data display to indicate that a CHECK is in progress.
  • Page 22 ③ On the control panel, push MODE to select SYSTEM IMPEDANCE. ④ Push NOZZLE to select the number of the inserted nozzle. ⑤ Push START to begin measurement. During measurement, the STATUS LED lights green. "- - - - - - - -"...
  • Page 23: Measuring Operating Airflow

    To cancel a measurement, hold down STOP until the green STATUS LED turns off. Returns to standby mode. Hold down START/STOP 4.5.2 Measuring operating airflow The procedure for measuring the operating airflow of a device is explained below. ① Turn on the power, then check on the control panel that the POWER LED lights green and the STATUS LED is off.
  • Page 24: Measuring P-Q Performance

    Push START/STOP Replace the nozzle in accordance with the error code and restart measurement.  If the current nozzle is too big: Error code "E002" appears. Use a nozzle one size smaller and repeat steps ① through ⑥. If "E002" appears again, use a nozzle an additional size smaller and repeat steps ① through ⑥. ...
  • Page 25 ⑤ Push START to begin measurement. During measurement, the STATUS LED lights green. "- - - - - - - -" appears on the data display to indicate that a measurement is in progress. ⑥ In P-Q PERFORMANCE measurement mode, three measurements are taken automatically, followed by three manual measurements.
  • Page 26 <Example procedure> After the automatic measurement completes, "PUSH button" appears on the data display. Place the board so that it blocks half of the outlet at the rear of the main unit, and then push START. The second time "PUSH button"...
  • Page 27: Checking Measurement Data

    4.6 Checking measurement data The procedure for checking measurement data after the measurement completes is explained below. ① On the control panel, push MODE to select DATA DISPLAY. This mode allows you to check the data from the last measurement. ②...
  • Page 28: Measurement Data

    4.8 Measurement data The following types of measurement data can be checked. On the main unit display: 1. Airflow 2. Static pressure (Standard atmosphere: 20ºC, 1013 hPa) With San Ace Airflow Tester Viewer: 1. Airflow 2. Static pressure (Standard atmosphere: 20ºC, 1013 hPa) 3.
  • Page 29: Connection Duct

    5. Connection duct 5.1 Components of the connection duct Connection duct Duct frame (sheet metal) Hood (nylon) assembly Duct holder (Connection base to main unit: plastic) Board holder (aluminum) Plastic mounting boards (included) Poles: 4 M4 threaded rods (10) Thumb nuts (10) 5.2 Assembling the connection duct Assemble the connection duct as follows: Duct frame...
  • Page 30: Attaching The Connection Duct To The Main Unit

    5.3 Attaching the connection duct to the main unit To attach the connection duct to the main unit: ① Align the duct holder of the connection duct with the inlet on the main unit as shown below. Make sure that the connection duct does not tip or fall. Otherwise, it may result in damage to the connection duct.
  • Page 31: Attaching The Measured Device To The Connection Duct

    6. Attaching the measured device to the connection duct The Airflow Tester can perform measurement using only the main unit. Completely seal the air inlet of the main unit to the measured device to prevent an air leak. The tester may not function properly if there is an air leak. The procedure for using the connection duct is explained below.
  • Page 32: Securing The Measured Device To The Mounting Board

    6.2 Securing the measured device to the mounting board ① Cut out a hole in the mounting board matching the shape of the measured device. The plastic mounting boards are relatively soft, and can be cut using a utility knife. Use caution when working with sharp objects.
  • Page 33: Attaching The Mounting Board And Connection Duct

    6.3 Attaching the mounting board and connection duct Secure the mounting board between the board holder and duct frame. ① Set the mounting board between the board holder and duct frame. ② Align the positions of the thumb nuts on the duct frame to the threaded rods on the board holder.
  • Page 34: Troubleshooting

    7. Troubleshooting If the product is not functioning properly, check the following before contacting us for assistance. 7.1 Error codes If an error occurs, the operation stops and one of the following error codes appears on the data display. For the causes of and solutions to error codes, refer to the tables listed below. For error codes E001 to E004, first clear the error then check the following: (Push START/STOP to clear the error and return to standby mode) ...
  • Page 35: Checking Operation

    Table 2: Main unit errors Error code Cause Solution Turn off the power and restart the unit. Recheck the status of the tester from CHECK mode. E701 CHECK error If this does not resolve the issue, please contact the "Customer Support Desk." Atmospheric pressure E901 Turn off the power and restart the unit.
  • Page 36: Additional Information

    Condition Causes and Corrective Actions Auxiliary fan does not rotate Turn off the power, restart the unit, and restart measurement. when measurement begins. If this does not resolve the issue, please contact the (Error code: E903) "Customer Support Desk." Fan has reached the end of its service life or has been Abnormal sound occurs.
  • Page 37: Product Warranty And Maintenance

    This warranty period only covers devices specified by SANYO DENKI, and does not apply to devices not specified. 10. SANYO DENKI does not assume any liability for damage to software or loss of data in connected devices, nor for any loss of profits or opportunities.
  • Page 38: Calibration, Maintenance, And Repair

    Repairs within warranty period We will repair at no charge products with defects in material or workmanship recognized by SANYO DENKI. Repairs and maintenance outside of warranty period Upon request, we will repair the device at the customer’s expense, if the instrument’s performance and accuracy can be maintained through these repairs.
  • Page 39: Appendix

    9. Appendix 9.1 Dimensions Main unit View from A...
  • Page 40 Connection duct (assembled) Measurement nozzles Nozzle No.1 Nozzle No.2 Nozzle No.3 Nozzle No.4 Nozzle No.5...
  • Page 41: Specifications

    9.2 Specifications Product name Airflow Tester 9AT2560*- □□□□ Static "*" Airflow pressure Remarks denotes unit unit SI units (International Model no. /min System of Units) USCS inchH (US customary units) ① System impedance ② Operating airflow Measurement functions ③ P-Q performance Airflow 0.2 to 8 m /min (7 to 282 CFM)
  • Page 42: Optional Parts And Commercial Goods

    Main unit, measurement nozzles, duct holder: Plastic Board holder: Aluminum Material Duct frame: Sheet metal Poles, finger guard: Metal 9.3 Optional parts and commercial goods Optional parts list (Available from SANYO DENKI) Product name Specifications Model Qty. Plastic mounting board Size: 525 ×...
  • Page 43 Plastic mounting boards AC power cable Carrying case (Cable for North (Main unit and standard America / Japan shown) items not included) Measurement nozzle case USB serial adapter (Measurement nozzles not included) Compatible commercial goods Product Model name Specifications Remarks The tester can be used with a tripod.
  • Page 44: Contact Information For Product Related Inquiries

    Contact information for product related inquiries e-mail:cs@sanyodenki.com http://www.sanyodenki.com Global Network SANYO DENKI CO., LTD Customer Support Desk (Japanese) Service Hours: 9:00 to 17:00 JST (Excluding weekends and national holidays) : 03 5927 1039 3-33-1 Minami-Otsuka, Toshima-ku, Tokyo, 170-8451, Japan SANYO DENKI EUROPE SA.

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