Summary of Contents for phytron phyMOTIONT I1AM02.1
- Page 1 1 Axis Stepper Motor Drive I1AM02.1 / I1AM0b.1 Firmware Version: V1.1.0 (Loader) V1.1.0 (Loader) V1.1.14 (System) V1.1.14 (System) TRANSLATION OF THE GERMAN ORIGINAL MANUAL 5/2019 Manual MA 1296-A010 EN...
- Page 2 We appreciate suggestions and criticisms for further improvement. Email address: doku@phytron.de Questions about the use of the product described in the manual that you cannot find answered here, please contact your representative of Phytron (http://www.phytron.de/) in your local agencies. MA 1296-A010 EN...
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Page 3: Legal Information
1 Legal Information This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. Please pay special attention to instructions that are marked as follows: DANGER –... - Page 4 Manual I1AM02 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Serious personal injury or serious damage to the machine and drives could be caused by insufficiently trained personnel! Without proper training and qualifications damage to devices and injury might result! - Design, installation and operation of systems may only be performed by qualified and trained personnel.
- Page 5 WARNING – Serious injury from electric shock! If the phyMOTION is not operated with SELV/PELV voltages, the risk of dangerous voltages may be on the device. Touching these components carrying high voltages can cause serious injury or death from electric shock: - Always observe the safety concept SELV / PELV to ensure safe isolation and separation of low voltage supplies from the mains.
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Page 6: Table Of Contents
Manual I1AM02 2 Contents 1 Legal Information ....................3 2 Contents ........................6 3 Module Overview - I1AM02 ..................7 4 Technical Data ......................9 4.1 Declaration of Incorporation ................. 9 4.2 Mechanical Data ....................11 4.3 Features ......................12 4.4 Functions ...................... -
Page 7: Module Overview - I1Am02
3 Module Overview - I1AM02 I1AM02 stands for “1 Axis Indexer with Integrated Power Stage (amplifier)”. This module is a full stepper motor drive up to 5 A (APS power stage) or 9 A PEAK PEAK (LPS power stage). It can be connected directly next to a MCM (main controller module). - Page 8 Manual I1AM02 Ordering code of the 1 axis stepper motor drive module (I1AM02): Ordering code (example): I1AM02-APS01-ECAS01-PTS01 1 axis stepper motor drive module (APS power stage) with integrated encoder and PT sensor MA 1296-A010 EN...
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Page 9: Technical Data
Technical Data 4.1 Declaration of Incorporation MA 1296-A010 EN... - Page 10 Manual I1AM02 MA 1296-A010 EN...
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Page 11: Mechanical Data
4.2 Mechanical Data Dimensions 100 x 100 mm (without front panel) Weight 91 g / 113 g (without / with font panel) Mounting Plug-in module into the modular stepper motor controller phyMOTION Mounting position Vertical MA 1296-A010 EN... -
Page 12: Features
Manual I1AM02 4.3 Features Performance Characteristics Stepper motor Suitable for bipolar control of 2 phase stepper motors with 4, (6) or 8 lead wiring Superior controller Modular phyMOTION controller Integrated power stages APS (up to 5 A ) or LPS (up to 9 A PEAK PEAK 24…70 V... - Page 13 Performance Characteristics Current consumption APS: 3.6 A at 5 A PEAK (max.) 250 mA (5 V internal) LPS: 6.6 A at 9,2 A PEAK >420 mA (3.3 V logic voltage) 250 mA (5 V internal) 10 mA (24 V...
- Page 14 – with ECMS01 sub module: Resolver, LVDT or RVDT Communication via Proprietary phytron bus backplane bus Kommunikation und Programmierung Via phytron‘s programming environment phyLOGIC Programming ToolBox Communication Master-slave communication. The I1AM02 is slave and communicates with the MCM main controller module.
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Page 15: Functions
4.4 Functions Integrated stepper motor indexer for standard functions Relative and absolute positioning Reference movements/ speed mode Step frequency: APS up to 500,000 steps/sec LPS up to 250,000 steps/sec Integrated 5 A power stage (APS) PEAK ... -
Page 16: Installation
Manual I1AM02 5 Installation Phytron always delivers the phyMOTION™ completely assembled in order to make sure you can start with the installation and the wiring right away. Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors”... - Page 17 WARNING – Serious injury from electric shock! During electrical installation cables, connectors, etc. can be live. - Before starting wiring, make sure that none of the power supplies are connected to the primary side of the mains supply. Isolate the power supplies from the mains or remove the appropriate fuses.
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Page 18: Electrical Installation
Manual I1AM02 5.2 Electrical Installation Ensure sufficient bending radius of the cables during installation. Do not lay the cables in tension or bend them. We recommend labelling the mating connectors to prevent interchanging the connectors. If all the connections are made, the last step is to plug in the power supply to the mains. 5.2.1 Connectors - Overview Connector Number... -
Page 19: Pin Assignment
5.2.2 Pin Assignment In the following the pin assignment: Fig.2 Pin assignment Use the specified mating connectors for wiring. CAUTION – Possible damage! Damage of the module by wrong connection. - Do not exchange the 10-pin connector for limit switches with the 10-pin connector for the encoder evaluation. -
Page 20: Stepper Motor Connection
Manual I1AM02 5.2.3 Stepper Motor Connection In the next chapter the connection of a 2 phase stepper motor with 4, (6), or 8 lead wiring is described. Stepper motors with 0.1 to 5 A (APS) or 0.1 to 9 A (LPS) can be controlled at PEAK PEAK... - Page 21 Stepper motors with 8 leads can be connected with the windings wired in parallel (1) or series (2). For 6 lead stepper motors, wiring scheme (3) with series windings is recommended. If wiring scheme (3) cannot be used because of the motor construction, the motor may be operated with only two of the four windings energized according to wiring scheme (4).
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Page 22: Limit Switch Connection
Manual I1AM02 5.2.4 Limit Switch Connection Fig.4 Pin assignment of the limit switches Fig.5 Input wiring The controller is designed for connection of up to three limit switches type PNP-NOC/NCC. A limit switch is determined for monitoring the movement in the + direction (limit switch +), the second in the –... -
Page 23: Option: Encoder Connection
5.2.5 Option: Encoder Connection Suitable encoder types depend on the selected evaluation module: – with ECAS01 sub module: differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard – with ECES01 sub module: EnDat, differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard –... - Page 24 Manual I1AM02 CAUTION – Possible damage! Damage of the module by wrong connection.. - Do not exchange the 10 pin connector for limit switches with the 10 pin connector for the encoder evaluation. - Please observe the supply voltage of the encoder: 5 V or 15 V - Also ensure that the encoder is configured correctly in its programming.
- Page 25 Wiring of the encoder Abb. 3: Wiring: SSI/Quadrature encoder Abb. 4: Wiring: EnDat/BiSS encoder Abb. 5: Wiring: EnDat/BiSS encoder Resolver wiring refer to chap. 5.2.6 MA 1296-A010 EN...
- Page 26 Manual I1AM02 Optional accessories: adapter cable for EnDat encoder Fig.6 Adapter cable (ID no 10014905) MA 1296-A010 EN...
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Page 27: Option: Resolver, Lvdt Or Rvdt Connection X1
5.2.6 Option: Resolver, LVDT or RVDT Connection X1 Characteristics - Excitation amplitude: 5 to 10 V r.m.s - Excitation frequency: 10 kHz - Excitation current: up to 150 mA - Resolution: up to 8 arcmin (8/4096 increments/rev.) Fig. 1: Pin assignment of the encoder connector... - Page 28 Manual I1AM02 Operating modes of the encoders Resolver Fig. 2: Resolver wiring 4-wire-LVDT Fig. 3: 4-wire-LVDT/RVDT wiring (full bridge) MA 1296-A010 EN...
- Page 29 Fig. 4: 4-wire-LVDT/RVDT-wiring (half bridge) 5/6-wire-LVDT Fig. 5: 5-wire-LVDT/RVDT-wiring MA 1296-A010 EN...
- Page 30 Manual I1AM02 Fig. 6: 6-wire-LVDT/RVDT-wiring MA 1296-A010 EN...
- Page 31 Synchronisation Fig.7 Synchronisation wiring MA 1296-A010 EN...
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Page 32: Option: Motor Temperature Sensor Connection
Depending on the selected evaluation module (KTS01 or PTS01) thermal elements type K or platinum sensors PT100 can be used. The insulated temperature sensor in phytron motors is integrated in the motor windings. The response time is very short, compared to temperature sensors mounted outside the motor housing. - Page 33 An accurate temperature can only be measured when the temperature at the reference junction (connector) is exactly known. This is not possible by the connection construction and und can cause indeterminate deviations of the temperature values. Software evaluation of the measuring values from -180 °C to +260 °C.
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Page 34: Commissioning
Manual I1AM02 6 Commissioning Please read the manual for basic commissioning information of the I1AM02 module: Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” The programming environment phyLOGIC ToolBox is explained in the following manual: Further manual Detailed information on this subject is in a supporting manual: “phyLOGIC... -
Page 35: Diagnostics By The Leds
6.1 Diagnostics by the LEDs The LEDs indicate the status and error of the I1AM02 module by colours and blinking: Status of the I1AM left right ready and power stage is green green activated ready and power stage is... -
Page 36: Parameterising The Modules
Manual I1AM02 6.2 Parameterising the Modules When using encoders, the corresponding phyLOGIC parameters P34 to P39 should be checked and set. For the power stage settings use the parameters P43 to P45. For a general overview of the parameters: Further manual Detailed information on this subject is in a supporting manual: “phyLOGIC Controller”... -
Page 37: Principles Of Positioning
7 Principles of Positioning CAUTION – Possible damage! Changes of the frequency- and target positions during the motor running in the I1AM02 is not possible. - Please change the frequency or target positions only when the motor stands still. -
Page 38: Heating Of The I1Am02 Module
Manual I1AM02 8 Heating of the I1AM02 Module The adjusting module temperature depends on the motor type, the motor cable length, phase current, supply voltage and the tolerance of the components. In practice it can differ from the diagrams below. Measuring conditions or operation: ... -
Page 39: With Lps Power Stage
8.2 with LPS Power Stage Normalised power stage temperature, max. current (6.3 A ), 100% duty cycle r.m.s Fig.12 Heating curve of the LPS power stage and output power MA 1296-A010 EN... -
Page 40: Service
- If you want to use the phyMOTION™ after removing a module, the gap has to be sealed with a blanking plate before power supply is reconnected and switched on. - To send a module to phytron use ESD packaging only. MA 1296-A010 EN... -
Page 41: Warranty, Disclaimer And Registered Trademarks
Warranty, Disclaimer and Registered Trademarks 10.1 Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. -
Page 42: Index
Manual I1AM02 11 Index APS Endstufe 7, 12 Mating connector 18 Motor connection 20 Motor time constant 21 Cable 13 Copyright 2 Current consumption 13 Nominal voltage 12 Encoder-Auswertung 15 Outputs 14 Encoder-technical specification 24 Error detection 13 Parameterisation 14 Platinsonde 33 Heating 38 Programming 14...
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