Tyco Electronics 2119010- 1 Customer's Manual

Tyco Electronics 2119010- 1 Customer's Manual

Air- powered hydraulic pump

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E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Air- Powered Hydraulic
Pump 2119010- 1
SAFETY PRECAUTIONS
1. INTRODUCTION
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2. SAFETY PRECAUTIONS
3. OPERATING PRECAUTIONS FOR THE PUMP
4. PREPARATION AND SETUP
4.1. Hydraulic Connections
4.2. Hand Controller Installation
4.3. Foot Controller Installation
4.4. Air Supply Hook- - Up
4.5. Venting the Reservoir
5. CONTROLLING THE PUMP
5.1. Priming the Pump Unit
5.2. Operating the Pump
5.3. Crimping Procedure
6. MAINTENANCE AND INSPECTION
6.1. Lubrication (For Hand/Foot, Manual Valve, and Remote Control Operated Pumps)
6.2. Bleeding Air from the System
6.3. Inspecting the Hydraulic Fluid Level
6.4 Draining and Flushing the Reservoir
6.5 Refilling the Reservoir
6.6 Periodic Cleaning
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7. TROUBLESHOOTING
8. REPAIR/REPLACEMENT
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9. REVISION SUMMARY
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
READ THIS FIRST !
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This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Customer Manual
409- - 10096
27 AUG 09 Rev A
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LOC B

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Summary of Contents for Tyco Electronics 2119010- 1

  • Page 1 All International Rights Reserved For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOC B *Trademark. Other products, logos, and company names used are the property of their respective owners.
  • Page 2 Air- Powered Hydraulic Pump 2119010- 1 409- 10096 DANGER SAFETY PRECAUTIONS AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment.
  • Page 3 Air- Powered Hydraulic Pump 2119010- 1 409- 10096 Hand Controller Pump Body Pressure Gage Hydraulic Coupler Reservoir Foot Controller Figure 1 1. INTRODUCTION Air--Powered Hydraulic Pump 2119010--1 is a portable, air--powered, hydraulic pump used to power hydraulic crimping heads. The pump comes with a male hydraulic coupler and a hydraulic pressure gage. The hand or foot controllers are sold separately.
  • Page 4: Safety Precautions

    Air- Powered Hydraulic Pump 2119010- 1 409- 10096 2. SAFETY PRECAUTIONS DANGER General Operation All DANGER statements must be carefully observed to help prevent personal injury. Before operating the pump, all hose connections must be tightened with the proper tools. Do not over- tighten.
  • Page 5: Preparation And Setup

    Air- Powered Hydraulic Pump 2119010- 1 409- 10096 6. Check the hydraulic oil regularly. Replenish the oil then the level becomes low. Use the appropriate hydraulic oil type. 7. The pump is a precision device and should not be dropped or subjected to shocks or other abuse.
  • Page 6: Controlling The Pump

    Air- Powered Hydraulic Pump 2119010- 1 409- 10096 4.4. Air Supply Hook- Up Remove the thread protector from the air inlet of the pump. Select and install the threaded fittings that are compatible with your air supply fittings. The air supply should be 20 CFM (0.57 M /min.) and 100 PSI (7 BAR)
  • Page 7: Maintenance And Inspection

    Air- Powered Hydraulic Pump 2119010- 1 409- 10096 5.1. Priming the Pump Unit Under certain circumstances, it may be necessary to prime the pump unit. To accomplish this, perform the following procedure: Depress the (or advance) and (or retract) switches on the hand or foot controller simultaneously and allow the pump to cycle for approximately 15 seconds.
  • Page 8 Air- Powered Hydraulic Pump 2119010- 1 409- 10096 unstable manner. To remove the air, run the system through several cycles (extending and retracting the crimping head) free of any load. The crimping head must be at lower level than the pump to allow air to be released through the pump reservoir.
  • Page 9: Troubleshooting

    CUSTOMER SERVICE (38--35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105--3608 Tools may also be returned to Tyco Electronics for evaluation and repair. For tool repair service, contact a Tyco Electronics Representative at 1--800--526--5136. 9. REVISION SUMMARY Initial release of document...

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