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Toolots HS-DP Series Manual

Pneumatic marking machine
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This Machine need your side prepare computer(win7 or winXP) and air compressor for use.
https://youtu.be/Cp5vyfW7hFg?list=PLJswVwlJGu2TsU_GNHiKAh6-V2nVb5TOU
B
Air pressure
adjusting valve
and air pressure
gauge
For the detail operate,you could check our video link as follow,
https://youtu.be/Y2T3LZG7WhY
https://youtu.be/BVoF9PzI3aE
IF any question, send email to us ,our email is info@heatsign.com
Diagrams and graphs
asic information of the pneumatic marking machine
Schematic drawing
(machine operate)
（use rotary marking on circle surface）
(software guide )
HS-DP seriies
Front view of the machine
.
Marking head lifting wheel,
which adjust the printing
height for deferent size of
parts.
1

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Summary of Contents for Toolots HS-DP Series

  • Page 1 This Machine need your side prepare computer(win7 or winXP) and air compressor for use. For the detail operate,you could check our video link as follow, https://youtu.be/Y2T3LZG7WhY (machine operate) （use rotary marking on circle surface） https://youtu.be/BVoF9PzI3aE https://youtu.be/Cp5vyfW7hFg?list=PLJswVwlJGu2TsU_GNHiKAh6-V2nVb5TOU (software guide ) IF any question, send email to us ,our email is info@heatsign.com Diagrams and graphs asic information of the pneumatic marking machine HS-DP seriies...
  • Page 2 Air Power switch button Start Marking button Machine top view...
  • Page 3 Heavy load power connector, warning: this plug is strictly forbidden for hot plugging， it will damage the machine...
  • Page 5 Connect compressor for air supply Printing pressure keep between 0.2 to 0.6 mpa. Pneumatic pressure control valve, push down to lock, pull up and turn clockwise to increase pressure, counter clockwise is to decrease pressure. Connect to the compressor...
  • Page 6 This is controlling box. Controller USB port Power switch button. Power connect port USB input port; one end connects with the controlling box, the other end to the computer USB exporting terminal. Input port of control Data transfer cable, one end lead to the marker, the other to the USB port of PC.
  • Page 8 Marking results:...

  • Page 9: Note For Installation

    Note for installation: 1. When the machine arrived in site, open the wooden box, free the machine off from the bottom panel (there are 3 bolts to fix the machine on the bottom of the box, just unscrew it). See fig. 1. Fixing bolt have to unscrewed Fig.
  • Page 10 Way of fastening fig4 Fixing the control box, when it arrives on site There are 4 screws to fix the control box. fig5 When it arrives: positioning chuck clamp can be fixed a bit backward.
  • Page 11 When you need use rotary chuck, click on this button, then Y axis will turn to rotary axis How to transfer Chinese to English?
  • Page 12 How to lead your deign file（often .plt format ）to the software? First,open the software and choose “add mark”...
  • Page 13 Second.choose the Graph Third, click the below area after clicking Graph, Fourth, click the “Browse”...

  • Page 14: Software Manual

    Final, find and open your deign file from your computer. For marking operation procedure, please refer to our software instruction manual as followings: Software Manual A. Install of the software Installation environment: WIN 98/WIN XP/VISTA Software installation: insert the disk into the CD-ROM, or insert a pin drive with this printing system into the USB port of the computer, select the installation...
  • Page 15 pack, decompressing the file and install it. In this presses, press the Next Step button is OK. USB pin drive installation: after the installation, click the start menu program --- Wuxi Kumtai intellectual marking and printing system—USB driver install, till the installation finished, not other operations will needed.
  • Page 16 TWO: operation 2.1 Quick Start In this section, we will briefly introduce how to quickly create a text mark and a serial number mark; we are first going to align the needle positions for these two markings on the final work piece of engraving. Click the [add mark] button on the function panel, and select a Mark type which you want to establish in the type list, for example, we choose the [text],...
  • Page 17 function panel‟s [code] group, as the following figure: These parameters depends on code types, that meaning if you choose a different coder types, the parameters are also different. Now the [serial number] coder‟s parameters are displayed. So far, this marker with [serial number] coder has been successfully established.
  • Page 18 a. The Serial number will change from "12345" to "12346", and this is the function of serial number coding, each one of serial number marking will be automatically accumulated one number after the marking is finished, if you do not change the parameters of Serial number , it will be a accumulated "1."...
  • Page 19 ThorX6 window. f. c. Save: To Save a current file to the computer, as showing in the following fig.: The "Save" window will list all the awaiting print documents in the corresponding folders of the computer, input a file name in the “file name” column, then clip “Save”...
  • Page 20 Note: once the type of a mark is being selected, it will not be changed anymore. Since the establishing way of both the [text] and [fan shaped text] are basically the same, so here we will introduce their using method all together. After the text type of mark being selected in the list of marking type, the related parameters will display in the “marking”...
  • Page 21 i. Character direction (fan version): this is to determine when character are arranged in fan-shape manners, that the top end of the curve is facing to the center of the circle or is being in reversed direction, different facing will result as followings: Character facing outside facing inward 2.3.2 Encoding of classified text marking...
  • Page 22 geographic taboo number "4", then you can fill in here, "4", in operation, the tag content will be automatically skipped the number "4." Such as "123" directly after the completion of the engraving changed to "125." Note that, regardless of how the tag value of the contents of operations, will not change the character length of the tag content, which means that, when the serial number "AB9999"...
  • Page 23 And the role of the various parameters are as follows: a. Total cell number: total cell number indicated that ruler. b. Each grid length: that between the ruler where the width of each small cell, mm units. c. Each grid values: Note that "per grid value" and "per grid length," which is different from the concept of "lattice width,"...
  • Page 24 As shown below, if the engraving needle starting from the origin location, in the arrival engraving flat, it will run into obstacles, requiring a "detour points" to guide engraving needle around this obstacle. Marking surface Starting Obstacle point of the needle Create a bypass point is simple, in the tag type list, select the [bypass point], then this points to the need to bypass the location of moving can be, as shown below:...
  • Page 25 the right edge of the other object aligned together. d. Top edge alignment: Take the top-most edges of the object as a base point to align, and make the top edge of the other object aligned with it. e. lower end edge alignment: Take the lower-most edges of the objects as a base point to align, and make the lower edge of the other object aligned with it.
  • Page 26 before the start of marking, we should first understand the concept of the marking sequence. When there is only one mark emerged in the interface, the marking sequence does not means of anything, but when there are more marks emerged there, most of the chances we will need to set a marking order to speed up the marking process.
  • Page 27 Normal missing marking smearing when starting of marking a concecutive touch of a charactors, the high air pre ssure is being opened, thus to drive the marking needle punching and marking on parts with a high frequency, but du to the air refilling for the pressure ne eds a bit of time, if within this period the needel is already started marking, b ut the high pressure is not arriving, there may emerged a missing marking phenomenon, for avoiding this situation, it after th...
  • Page 28 the diameter of the work piece can set as the diameter when the part is under rotating or printing. Under normal circumstances, each time when the printing is completed, it should allow the printing needle back to the appointed coordinates(generally speaking it is the original coordinate point), the next printing will starting from this point, we call this coodinate a "stand-by coodinate", and this coodinate position can be set freely by clients within the marking zone.
  • Page 29 % a: day of the week abbreviation (in English form) % A: The full name of the week (English form) % b: abbreviation for the month (English form) % B: The full name of the month (English form) % c: date and time (format: day / month / year hours: minutes: seconds) % d: Day (01-31) % H: time (24 hour clock 00-23) % I: time (12 hour clock 01-12)
  • Page 30 the printing needle will strick up and dwon repeatedly, since there has friction between the needle and the sheath, so after long time of working, both of the needle and the sheath may be worn out, and the gap between the needle and the sheath will enlarged, this will directly effected the marking results.
  • Page 31 or do the maintenance The main machine is 1. displaying card damaged, or Change it or reinsert it working the connection with the main monitor is not display board is not good. 2. monitor is brocken Invite professionals to come 3.
  • Page 32 the driving cable lack of Check the line connection or line break the 19 pin or 16 pin Check the line plug is not connect well. Or line break gear wheel or the belt loosen Check or adjust it. printing needle 1.
  • Page 33 2. the limit switch line break or Check line damag ed change it 3. the control cable lack of check connection. The printed charactors 1. the printing head is worn out, Change it looks good, and the gap within is big irregular 2.