Download Print this page

Advertisement

Quick Links

®
Electric Maxidoor
ENG
Installation
Instructions

Advertisement

loading
Need help?

Need help?

Do you have a question about the Electric Maxidoor and is the answer not in the manual?

Questions and answers

Summary of Contents for Galebreaker Electric Maxidoor

  • Page 1 ® Electric Maxidoor Installation Instructions...
  • Page 2 ® ELECTRIC MAXIDOOR Overview _______________________________________________________________________________________________ Additional Top Support, see Figure 2 Figure 1 2 of 40...
  • Page 3 ® ELECTRIC MAXIDOOR Introduction INTRODUCTION Table 1: Parts List for Main Door FIGURE 1 DESCRIPTION REF: Door Panel Electric Drive with Control Box, Power Lead, Manual Override Chain (Not Shown) and Three Push-Button Switch (3PB) Counterweight Mounting Plate Counterweights Counterweight Containment Boxes with Micro-Switches Intermediate Trolleys with 2no.
  • Page 4 Bracket (not shown)# #Alternative M8 fastenings required if fixing onto wood or concrete. Description ® The Electric Maxidoor is a power operated vertically moving folding door designed for building access requirements. Optional Pelmet If your door has been supplied with a Pelmet, see Appendix 1 for the Parts List and Installation Instructions.
  • Page 5 ® ELECTRIC MAXIDOOR Introduction possible to change drive orientation on-site, please contact Head Office for further information. Installer Competence The installer should be able to demonstrate the required level of competence via evidence of installing similar products or formal training. If competence cannot be proven then they should not be allowed to install the product.
  • Page 6 ® ELECTRIC MAXIDOOR Introduction Electrics Only allow qualified electricians to work on the electrical connections of the door. This document covers the key instructions with regards to bringing the Electric Drive into service. Read the additional information from the supplier of the Electrical Motor and Control Box for full installation instructions.
  • Page 7: Installation

    ® ELECTRIC MAXIDOOR Top Plates and Drive NOTE: Before starting the installation you must fully read these instructions (including the separate electrical details) to completely understand the procedure. Keep the instructions supplied for reference purposes. NOTE: Colour versions of the installation instructions can be downloaded from our website: www.galebreaker.com...
  • Page 8 ® ELECTRIC MAXIDOOR Top Plates and Drive Bolt Electric Drive (B1) and Counterweight Plate (C1) onto pre- prepared brackets using the M10 Bolts supplied (Figure 5). CAUTION: Ensure all fastenings detailed in section 2.1 through to 2.2 are secure and the fixing surface can withstand up to 350kg.
  • Page 9 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Installing Trolleys and Lifting Cable 3.1. Place packer (wood, brick etc.), 150mm to 250mm tall at the base of the tracking. Locate Trolleys onto Tracking with the wheel behind the retaining lip, Figure 6. Ensure the Lower Trolleys (G1 and G2) go on the bottom with the eyebolt facing down and that there are an equal number of Intermediate Trolleys (F1), on either side.
  • Page 10 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Figure 7.3 Figure 7.4 Figure 7.2 Figure 7.1 Figure 7 10 of 40...
  • Page 11 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Figure 8 Figure 9 11 of 40...
  • Page 12 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Doors up to 10m wide: Thread Cables through hole in Intermediate Trolleys (Figure 7.2), around the pair of Top Plates (Figures 7.3 and 7.4). Pay particular attention to the Cable routing on the right-hand Top Plate (Figure 7.4). Referring to Figure 8, continue Cables around 100mm pulleys on the Electric Drive down through Counterweight Plate, around Counterweights (D1) and back up to the Drive.
  • Page 13 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Repeat process for the other Cable, when both have been installed operate the Electric Drive using the Manual Override Chain. To use the Chain Override, first release the Motor brake before lifting the Hand Chain over the Chain-Wheel as shown in Figure 11.
  • Page 14 ® ELECTRIC MAXIDOOR Trolleys and Lifting Cable Figure 11b Install the chain keep to the building, the height of the chain keep depends upon your installation (Figure 11b), but is typically 1.5m high. 14 of 40...
  • Page 15 ® ELECTRIC MAXIDOOR Panel Fit Counterweight Containment Boxes (E1) onto Counterweight Plate (C1) using the M8 x 70 Bolts that are placed in the Counterweight Plate fixing holes, see Figure 12. M8 x 70 Bolts Figure 12 Commissioning Electric Drive...
  • Page 16 ® ELECTRIC MAXIDOOR Panel ATTENTION: For points 4.3 through to 4.7 read this information in conjunction with the full installation instructions from the supplier of the Electrical Motor and Control Box. Mains Connection: Ensure the link wire in Terminal Block X19 is in...
  • Page 17 ® ELECTRIC MAXIDOOR Panel Wiring in the Counterweight Micro Switches: Following Figure 13 connect the Counterweight Containment Box (E1) Micro-Switches in series with the Motor Closed Limits. Route the wire to pass through the Junction Box located on the Counterweight Plate (C1) and then into the two terminal strips in the Control Box that run to connection 4 of terminal block X15 (remove the link wire).
  • Page 18 ® ELECTRIC MAXIDOOR Panel Installing door panel Orientation of door panel (A1): The webbing straps face towards the outside and the top is identified by the two 400mm long x 40mm pockets located at either end of the panel (Figure 14).
  • Page 19 ® ELECTRIC MAXIDOOR Panel 150mm - > 250mm Trolley Pillar Figure 15 Operate the Electric Drive to fully lift the Panel (the Green Cam may have to be adjusted to achieve this). Following the principles detailed in section 5.2 fasten upper webbing strap into Ratchets on Top Plates and tension (Figure 16).
  • Page 20 ® ELECTRIC MAXIDOOR Panel The Panel has been manufactured to suit the opening, however if trimming is required use scissors / knife to remove the fabric either side of the webbing strap, ensuring all corners have a radius (Figure 17). Always remove surplus fabric, do not just cut either side of the webbing which allows a loose flap to be generated.
  • Page 21 ® ELECTRIC MAXIDOOR Additional Top Support Doors over 10m: Additional Top Support(s) Decide on the position of the top support, to minimise screen sag we recommend it is positioned as indicated in Figure 19a or 19b Figure 19a: Door 10m to 14.9m...
  • Page 22 ® ELECTRIC MAXIDOOR Additional Top Support Fix the Ratchet (SA1) to the Ratchet Bracket (SB1) with the M12 x 90mm bolt (SC1) provided. The standard fitting of the ratchet bracket is depicted in Figure 20, but it can be reversed if vertical mounting space is limited.
  • Page 23 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Setting Limit Switches, Testing and Finalising Drive Using the Green and White Cam respectively set the Open and Closed Limits. When fully open the top Trolley should be a minimum of 50mm away from the Top Plates.
  • Page 24 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives When CE marking a power operated Galebreaker product, it is vital to follow the steps outlined below: Install the product as per instructions, with no adaptations or modifications and complete of the Health and Safety Checklist in the Maintenance Log Book.
  • Page 25 Appendix 2: Optional Adjacent Drives ATTENTION: Use of motors or controllers that are not supplied by Galebreaker, will make the installer the manufacturer (as defined by the Machine Directive 2006/42/EC) of the system and will require the installer to produce their own ‘EC Declaration of Conformity’...
  • Page 26 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Figure 21 Table 4: Parts List for Optional Pelmet FIGURE DESCRIPTION 21 REF: Pelmet Panel Aluminium Kador Profile Chain Weight Pull Strap for Chain M5.5 x 50mm Self Drilling Screws Quantity according to size of Pelmet...
  • Page 27 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Figure 22 Mark the Pelmet (PA1) 50mm in from one end and 100mm up from the base, cut slot 15mm to 20mm long and tie Pull Strap (PD1) through slot. Feed Panel into Profile (Figure 23) and cut to length if required, ensuring the cut end is within 50mm of the Tracking.
  • Page 28 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Tie Chain Weight (PC1) to loose end of Pull Strap and feed through loop in Panel. Cut Chain to length and secure in place at each end with a M5.5 x 50 Screw through the Profile (Figure 24).
  • Page 29: Optional Part

    ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Adjacent Drives Table 5: Changed and New Parts DOOR DESCRIPTION STANDARD PART OPTIONAL PART LOCATION Replacement: Wire Support Nearest to Assembly Drive 1 or 2 1 or 2 (Only if width Single Pulley (SF1) Triple Pulley (SF3) >...
  • Page 30 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Door Nearest Drive Replacing Section 3.4: Thread Cables through hole in Intermediate Trolleys (Figure 7.2), around the pair of Top Plates (Figures 7.3 and 7.4). Pay particular attention to the Cable routing on the right-hand Top Plate (Figure 7.4).
  • Page 31 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Figure 26 Additional Corner Pulley replacing Section 2.2: Referring to Figure 27 fasten Corner Pulley ensuring the distance from the edge of the Drive Plate is 540mm. Four M10 x 50 Bolts are supplied to secure Corner Pulley plates to a metal surface up to 25mm thick.
  • Page 32 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Replacing Section 3.3: Thread cables (H1) as indicated in Figures 28 and 29. Start at the Lower Trolley and wrap the cable around the adjusting eyebolt and secure with two 5mm Cable Grips (supplied), ensure the bridge section of the grip is against the cable under tension, (Figure 28.4).
  • Page 33 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Figure 29.2 Figure 29.1 Left Side: Note that outside Right Side: Note that both cable from furthest door cables from furthest door passes in front of next top passes in front of next top plate.
  • Page 34 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives Replacing Section 6.2: Fix the Ratchet (SA1) to the Ratchet Bracket (SB1) with the M12 x 90mm bolt (SC1) provided. The standard fitting of the ratchet bracket is depicted in Figure 30, but it can be reversed if vertical mounting space is limited.
  • Page 35: Operation And Maintenance

    ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives OPERATION AND MAINTENANCE 10. Operation 10.1 Press the Open and Closed Buttons to raise or lower the door. For Health and Safety reasons the door has to close in a dead-man (push to run) mode.
  • Page 36 11.3 Annually: Check the door lifts evenly - tighten and adjust Lifting Cable as appropriate. 11.4 If the curtain material is damaged, repair with special repair kit (code SPS-99) available from your Galebreaker Dealer, Importer or Head Office.
  • Page 37 ® ELECTRIC MAXIDOOR Appendix 2: Optional Adjacent Drives 12. How to Dismantle Your System Follow the installation instructions in reverse order. In particular ensure the door is closed and there is no residual tension in the Lifting Cables before disconnecting from the Electric Drive.
  • Page 38 ® ELECTRIC MAXIDOOR Notes...
  • Page 39 ® ELECTRIC MAXIDOOR Notes...
  • Page 40 Fax: +44 (0) 1531 637 901 New Mills Industrial Estate Ledbury Herefordshire, UK HR8 2SS www.galebreaker.com Designed and Manufactured in the UK by Galebreaker Agri Ltd. Original Instructions © Copyright Galebreaker Agri Ltd 2021. All Rights reserved Model No: MDE/MK6/0210 Instruction Ve : 2021/01/ENG...