Summary of Contents for Nordson PatternCoat Series
- Page 1 Applicators Series PatternCoat (PCT) Manual P/N 7135308_08 - English - Issued 05/15 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY...
- Page 2 IX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,...
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Page 3: Table Of Contents
......... PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... - Page 4 ..........E 2014 Nordson Corporation...
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Page 5: Safety Instructions
The illustrations show only the essential unit components. All other components and details can be found in the included technical drawings. Definition of Term(s) Applicator Applicator is also referred to as Application head in Nordson literature. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 6: Introduction
The series is designed particularly for Labeling applications. Any other use is considered to be unintended. Nordson will not be liable for personal injury or property damage resulting from unintended use. Intended use includes the observance of Nordson safety instructions. -
Page 7: Unintended Use - Examples
However, some residual risks can not be avoided. Personnel should be aware of the following: Risk of burns on the hot applicator: from hot adhesive, when replacing the filter and when making adjustments. Material fumes can be hazardous. Avoid inhalation. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 8: Components Of The Applicator
Examples, assembled for Application from the left (The actual model can deviate from the illustration) 1 Cordset 5 Solenoid valve 10 Seal (only on model PCTnnn W‐...) 2 Filter 6 Control module 3 Hose connection 7 Holder 4 Adjusting device Application 8 Body width 9 Nozzle E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 9: Explanation Of Type Designation
D 21337 Lüneburg - Germany Made in Germany 1st field Type of applicator 2nd field Nordson order number 3rd field Serial number 4th field Operating voltage V = Volt 5th field Power consumption W = Watt PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 10: Installation
Do not store outside! Protect from humidity and dust. Do not lay unit on the nozzle. Protect the nozzle from damage. Disposal When your Nordson product has exhausted its purpose and/or is no longer needed, dispose of it properly according to local regulations. E 2014 Nordson Corporation... -
Page 11: Changing Direction Of Application
3. Put the adjusting device back into place. Ensure that the adjusting ring (5) has clicked into place. 4. Place the mouthpiece receptacle (6) on the body as needed for the desired direction of application. Continued... PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... - Page 12 (9) and use it as a lever. d. Tighten the adjusting wheel clamp. 7. Complete nozzle reassembly. 8. Attach the brackets (11) and insulation (10) to the desired side. E 2014 Nordson Corporation P/N 7135308_08 PatternCoat...
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Page 13: Installation
Nordson bracket P/N 735184 (CW) or P/N 735201 (CCW). No adapter plate is needed. If replacing a Nordson LabelCoat gun installed on a bracket P/N 735182 (CW) or P/N 735181 (CCW), an adapter plate may be necessary. -
Page 14: Installation Without Adapter Plate
Applicators PatternCoat Installation without adapter plate 12,95 Installation with adapter plate P/N 7133073 Installation with adapter plate P/N 7133074 E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 15: Positioning Applicator
Align the nozzle perpendicular to the substrate. Principle drawing Exhausting Adhesive Vapors Ensure that adhesive vapors do not exceed the prescribed limits. Exhaust adhesive vapors when necessary. Provide sufficient ventilation of the location where the unit is installed. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 16: Electrical Connection
PCTnnn x‐B‐... power consumption! Refer to page 24, Accessories. 24 V overexcitation permitted up to 48 V PCTnnn x‐S‐... E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 17: Pneumatic Connection
The applicators / control modules can also be operated with lubricated compressed air. NOTE: Once the air has been lubricated, it must always be lubricated; the lubricated compressed air will wash out the original lubricant on the solenoid valves and the control modules. Nordson recommends: Klüber Unisilkon TK002/50 316578 PatternCoat... -
Page 18: Connecting Heated Hose
2. Heat the system and hose to approx. 80 °C (176 °F). 3. Screw on heated hose. NOTE: Close unused hose connections with Nordson port plugs. Disconnecting WARNING: System and material pressurized. Relieve system pressure before disconnecting heated hoses. Failure to observe can result in serious burns. -
Page 19: Operation
They can be located e.g. in the electrical cabinet of the melter or in a separate electrical cabinet. Maximum Operating Temperature 200 °C / 392 °F. NOTE: The maximum operating temperature may not be exceeded. Nordson will assume no warranty or liability for damage resulting from incorrect temperature settings. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 20: Setting Application Width
This effectively seals the next groove. If the application width deviates 3 mm during application: Adjust the adjusting device again. Refer to Changing Direction of Application (page 7, step 6.). 3. Tighten the piston rod clamp. Cross‐section 3 mm E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 21: Maintenance
May not be mixed: Thoroughly purge the unit with a cleaning agent recommended by the adhesive supplier. The maximum application width should be set! Properly dispose of the adhesive and cleaning agent according to local regulations. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 22: Daily Maintenance
WARNING: When damaged parts pose a risk to the operational safety of the applicator and/or safety of personnel, switch off the applicator and have the damaged parts replaced by qualified personnel. Use only original Nordson spare parts. External Cleaning of Applicator External cleaning prevents impurities created during production from causing the unit to malfunction. -
Page 23: Regular Maintenance
3. Insert the new filter cartridge and tighten with 3 - 4 Nm (2 - 3 ft‐lbs). Filter cartridges are available in packs of two or five. Refer to page 24, Spare Parts. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 24: Cleaning Nozzle
Do not misplace the sealing rings between the nozzle and body. 4. Remove the screws from the cover (11) and take off the cover and seal. If the cover and seal can not yet be detached: Remove the parts after step Continued... E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 25: Assembling Nozzle
Use high temperature grease. Refer to page 23, Processing Materials. Position of sealing rings (12) between nozzle and body. Lubricating Adjusting Device Use high temperature grease. Refer to page 23, Processing Materials. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 26: Troubleshooting
Refer to Changing Direction of Application (step 6.). Application width Adjusting ring not locked into Set the application width on the too large place adjusting ring such that the adjusting ring clicks into place E 2014 Nordson Corporation P/N 7135308_08 PatternCoat... -
Page 27: Technical Data
Applied to sealing surfaces P/N 394769 10 g NOTE: The grease should not be P/N 783959 Tube 250 g mixed with other lubricants. Oily/greasy parts must be cleaned P/N 402238 Cartridge 400 g before application. PatternCoat P/N 7135308_08 E 2014 Nordson Corporation... -
Page 28: Parts
Applicators PatternCoat Parts Nordson recommends keeping a supply of the following spare parts: Part Description Quantity Note 7103660 control module SC 24V booster compl. 7103670 control module SC 24/48V ES70 compl. 444248 heater cartridge 1/4”x1,5” 230V-50W 734027 heater cartridge 1/4”X2,75” 230V-75W... - Page 29 Applicators PatternCoat Bracket Continued... PatternCoat P/N 7135308_08 E 2014 Nordson Corporation...
- Page 31 REPLACED BY NOTICE: THIS DRAWING IS NORDSON PROPERTY, CONTAINS PROPRIETARY SHEET INFORMATIONS, AND MUST BE RETURNED UPON REQUEST. DO NOT CIRCULATE, REPRODUCE, OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON CORPORATION. Freitag, 2. Mai 2014 10:13:51 mathias.andre LAST SAVED BY / DATE...
- Page 32 REPLACED BY NOTICE: THIS DRAWING IS NORDSON PROPERTY, CONTAINS PROPRIETARY SHEET INFORMATIONS, AND MUST BE RETURNED UPON REQUEST. DO NOT CIRCULATE, REPRODUCE, OR DIVULGE TO OTHER PARTIES WITHOUT WRITTEN CONSENT OF NORDSON CORPORATION. Freitag, 2. Mai 2014 10:13:51 mathias.andre LAST SAVED BY / DATE...
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