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Verlinde Stagemaker SC4P User Manual

For sm chain hoist

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STAGEMAKER®
KONTROLLER
USERS MANUAL
CONTROLLERS model B – SC – R – FL
for
STAGEMAKER SM CHAIN HOISTS
Version "A" direct control
Version "B" low voltage control
Version "D" low voltage control BGV-C1
2004.07 GB

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Summary of Contents for Verlinde Stagemaker SC4P

  • Page 1 STAGEMAKER® KONTROLLER USERS MANUAL CONTROLLERS model B – SC – R – FL STAGEMAKER SM CHAIN HOISTS Version "A” direct control Version “B” low voltage control Version “D” low voltage control BGV-C1 2004.07 GB...
  • Page 2 STAGEMAKER CONTROLLERS Herewith we, VERLINDE S.A., 2 bd de l'Industrie, BP 59, F-28501 VERNOUILLET Cedex, Frankrijk Declare that the product STAGEMAKER CONTROLLER Configuration: BGV-C1 Type: B2 PRMLV-C1 Date: 12 - 2003 This equipment is to be used in corporation with other machines. It cannot be put into operation until the...
  • Page 3: Table Of Contents

    STAGEMAKER CONTROLLERS CONTENT chapter description page Introduction What to do - What not to do Guarantee Identification Functional description Cable selection table Cable connection tables Trouble shooting Specifications 2004.07GB...
  • Page 4: Introduction

    STAGEMAKER CONTROLLERS INTRODUCTION: The STAGEMAKER ® CONTROLLER has been developed specifically for the control of VERLINDE STAGEMAKER ® chain hoists (motors) series SM5 and SM10. The controllers are available with 4 – 8 or 12 channels and built into a compact suitcase, 19” rack casing, or vertical flightcase.
  • Page 5 STAGEMAKER CONTROLLERS Version B controllers for low voltage controlled hoist without remote: • Combination of power switching and contactor control in one housing • Main contactor • Mushroom emergency button with mechanical interlock • Individual set of contactors per motor •...
  • Page 6 STAGEMAKER CONTROLLERS WHAT TO DO • Mount the controller in a protective casing, (if standard casing is not supplied). • Handle the controller by its grips at the front or at side. (dust, • Store the controller in its normal operating position away from aggressive atmospheres humidity...).
  • Page 7: What To Do - What Not To Do

    WHAT NOT TO DO • Never connect a STAGEMAKER controller to a power source other than specified on the unit. • Do not set down the controller without having an adapted support, to avoid damaging the components on the rear •...
  • Page 8: Guarantee

    STAGEMAKER CONTROLLERS GUARANTEE Our STAGEMAKER controllers are guaranteed for The guarantee only applies for original, factory-installed one year from the date of delivery. spare parts. For the duration of the guarantee, the vendor If for a reason outside the control of the vendor, the delivery is delayed, the time lag cannot exceed three undertakes to replace or repair, free of charge, the parts, in his workshop, that are acknowledged to be...
  • Page 9: Identification

    STAGEMAKER CONTROLLERS IDENTIFICATION: Type codes Type Number of Control Remote Housing For hoist Hoist channels Yes/No configuration connection SC4P Direct ABS Hand case CEE plug 4p SC8P Direct ABS Hand case CEE plug 4p Direct 19" 3U rack in flight case Harting 16p Direct 19"...
  • Page 10 STAGEMAKER CONTROLLERS Location of controls and connections Subscription Position SC models R models FL models Main switch Front n.a. Front Power indicators Front rear Front Emergence stop with mechanical interlock Front front Front Up / Down selector switches Front front Front Plug for interconnection with second unit Front...
  • Page 11: Functional Description

    STAGEMAKER CONTROLLERS FUNCTIONAL DESCRIPTION Cable connections: • Connect an external power source with the main CE power plug. Be sure that the nature of this source corresponds to the supplied equipment, such as mentioned aside of the plug. • Connect the chain hoists through single cables, splitters and/or multi cables with the controller’s outlets. Note: Controllers SC4P and SC8P, have individual CE outlets, each to support one chain hoist, controllers FL..PLV have two CE connectors per channel (one for power and one for controls) or optional a 6 pin multi connector for combined power and control.
  • Page 12 M O T O R 6 M O T O R 7 M O T O R 8 ST A R T VERLINDE type R8P Connection cable M O T O R 1 - 4 M O T O R 1 - 8...
  • Page 13 M O T O R 6 M O T O R 7 M O T O R 8 ST A R T VERLINDE type R8P M O T O R 1 - 4 M O T O R 1 - 8...
  • Page 14 1 6-6h 16-6h 3P+PE IP44 3P+PE IP44 3 P+ PE IP44 3P+PE IP44 VERLINDE LIFTING EQUIPMENT MOTOR 5 F L 1 2 P R M L V M O T O R 1 3 M O T O R 1 4...
  • Page 15 STAGEMAKER CONTROLLERS R model CONTROLLERS version D HARTING HARTING HARTING HARTING 1. Multy cables 10 or 20 M: code No. 5229261 or 5229262 HARTING HARTING Power input Controller R8PRMLV-C1 2004.07 GB...
  • Page 16 STAGEMAKER CONTROLLERS B model CONTROLLERS version D HARTING HARTING HARTING HARTING 1. Multy cables 10 or 20 M: code No. 5229261 or 5229262 HARTING HARTING M O T O R 1 M O T O R 2 P O W E R S U P P L Y 3 x 4 0 0 V PHASEN...
  • Page 17: Cable Selection Table

    STAGEMAKER CONTROLLERS CABLE SELECTION TABLE The table hereunder gives an indication of the maximum length of cables between controller and hoist (motor). They are calculated in accordance to NE 60 204 and worse case consideration 1.5mm² or 1.5²mm² + 2.5mm² sections 400V/50Hz 230V/50Hz L max (m)
  • Page 18 STAGEMAKER CONTROLLERS 7 CABLE CONNECTION DATA Version A and B single motor cable with Version B2 single control cable with CEE plugs for power CEE plug for control Wires Color Pin n° Wires Color Function Pin n° L1 / U1 brown brown 48Vac...
  • Page 19 STAGEMAKER CONTROLLERS Controllers FL.. single cable with Control and motor cable for version D Harting plugs for power & control (BGV-C1) controller B/RxPRMLV-C1 Wires Pin n° Plug Hoist Pin n° Color Function Terminal brown blue Common black Motion Up white 48Vac Motion Down yellow...
  • Page 20: Trouble Shooting

    STAGEMAKER CONTROLLERS TROUBLE SHOOTING If your controller doesn’t work, check; • the power source all three lamps should blink • the main switch (PRM series only) in AV or AR mode • the fuses switchbar in upper mode • thermal protection black button in down mode •...