IV Produkt ThermoCooler HP 100 Operation And Maintenance

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Operation and Maintenance
ThermoCooler HP 100-980
Order number:
Project:
Translation of the original instructions

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Summary of Contents for IV Produkt ThermoCooler HP 100

  • Page 1 Operation and Maintenance ThermoCooler HP 100-980 Order number: Project: Translation of the original instructions...
  • Page 2: Table Of Contents

    Table of Contents General 1.1 Intended use ....................1.2 Safety regulations ..................1.3 Manufacturer ....................1.4 Designations ....................1.5 CE marking and EU Declaration of Conformity ....1.6 Maintenance ....................1.7 Handling of refrigerant ................1.8 Extended warranty ..................1.9 Spare parts ......................
  • Page 3: General

    The ThermoCooler HP cooling/heating pump is intended to be used to cool and heat supply air in properties. The reversible heat pump is designed to be instal- led together with IV Produkt AB air handling units. The cooling/heating pump should not be used as a standalone unit.
  • Page 4: Ce Marking And Eu Declaration Of Conformity

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 4 1.5 CE marking and EU Declaration of Conformity The reversible heat pump is CE-marked, which means that upon delivery, it conforms to applicable provisions in EU Machinery Directive 2006/42/EC as well as to the EU Directives applicable to the type of unit, e.g. Pressure Equipment Directive (PED) 2014/68/EU.
  • Page 5: Handling Of Refrigerant

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 5 1.7 Handling of refrigerant The following information summarises the requirements and guidelines for hand- ling the refrigerant used in cooling units. For further information, see the F-gas Regulations (517/2014). The purpose of the regulations is to contribute to achie- ving EU goals for reduced climate impact in accordance with the Kyoto Protocol.
  • Page 6: Extended Warranty

    In cases in which the equipment delivered falls under a 5-year warranty, in ac- cordance with ABM 07 with supplement ABM-V 07 or in accordance with NL 09 with supplement VU13, the IV Produkt Service and Warranty Manual is supplied with the product.
  • Page 7: Technical Description

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 7 2 Technical description 2.1 Cooling/heating pump ThermoCooler HP Fan and filter section Rotor ThermoCooler HP Fan and filter section (extract air fan) cooling/heating pump (supply air fan) ThermoCooler HP is a series of integrated, speed controlled reversible heat pumps with stepless cooling and heating power.
  • Page 8 Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 8 Cooling mode The compressor carries out the work required to run the cooling process. The evaporator is located in the supply air for the unit. The heat from the outdoor air is taken up in this coil, thereby cooling the supply air. The energy supplied to the cooling system from the evaporator and the com- pressor leaves the unit via the condenser in the extract air.
  • Page 9 Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 9 Compressor protection In the event of an alarm initiated by the control equipment or the safety circuit, the compressor stops and an alarm indication is given. The alarm can be read on the Climatix display or the Carel unit on the unit’s circuit board. In the event of an alarm, correct the fault and then reset the alarm.
  • Page 10: Wiring Instructions

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 10 3 Wiring instructions 3.1 Power supply The reversible heat pump is powered separately as shown in the diagram below. For the recommended fuse protection, see "7 Technical data" page 19 . POWER SUPPLY 3×400V~50Hz A residual current circuit breaker should not be used since the unit has a built-in frequency inverter.
  • Page 11: Heater (Optional)

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 11 3.3 Heater (optional) A heater is optional and supplied integrated and fully connected with quick con- nectors if they have been selected when ordering the reversible heat pump. The following wiring instructions apply if the heater is retrofitted. All connections are made internally in the reversible heat pump.
  • Page 12: Envistar Flex Unit Parts

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 12 3.4 Envistar Flex unit parts Quick connectors Connection between unit parts in the air handling unit is carried out by connecting the pre-installed quick connectors using the markings on the cables for guidance. Setting Climatix The following settings for Climatix are made at the factory.
  • Page 13: Operation

    The validity of the product warranty is conditional on the system having been commissioned correctly. Working on the unit during the warranty period without the approval of IV Produkt shall render the warranty void. The unit was designed and manufactured based on given operation cases that must comply with the unit’s use for optimal function and a good operating...
  • Page 14: Cooling Status

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 14 4.2 Cooling status Status information is read on the Climatix display. Information Value Explanation Cooling unit status UnitOn Status of cooling unit Heating x% Heating requirement from Climatix coo- ling regulator Cooling x% Cooling requirement from Climatix coo- ling regulator Freq.
  • Page 15: Maintenance Instructions

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 15 5 Maintenance instructions 5.1 Service schedule For a service schedule, see Operation and Maintenance for Envistar Flex, under order-specific documentation at docs.ivprodukt.com. 5.2 Periodic inspection The operation parameters for the reversible heat pump must not be changed unless a check is first made to ascertain that the changes will be within the unit’s operating range.
  • Page 16: Alarm Management And Troubleshooting

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 16 6 Alarm management and troubleshooting For units with control equipment (code MX), alarm information can be read on the Climatix display. For units without control equipment (code UC, MK, US), alarm information can be read on the Carel display.
  • Page 17: Alarm Information For Inverter And Compressor

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 17 6.2 Alarm information for inverter and compressor Alarm Climatix Explanation and corrective action Cooling unit Sum alarm Sum alarm, check alarm in Carel, see table below. Alarm C1 R. pressure switch High pressure switch tripped or alarm for frequency inverter. Alarm C1 EEV motor fault Fault on electrical connection to expansion valve.
  • Page 18: Troubleshooting Via Symptoms

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 18 6.3 Troubleshooting via symptoms Symptom Possible cause Corrective action Low cooling power - too The power supply has been interrupted Check the control/safety switches and high temperature in the fuses. cooled object Separate supply not connected Connect supply None or too low air flow across evapora-...
  • Page 19: Technical Data

    Operation and Maintenance ThermoCooler HP DSTCH.191101.01.EN Page 19 7 Technical data Size Air flow min 0.25 0.38 0.50 0.58 0.68 0.85 0.92 1.07 1.34 1.71 1.98 2.38 Air flow max 0.95 1.61 2.12 2.48 2.91 3.64 3.93 4.61 5.75 7.34 8.47 9,95 Max cooling power...
  • Page 20 You are welcome to contact us Switchboard: + 46 (0)47 075 88 00 Control support: +46 (0)47 075 89 00 styr@ivprodukt.se Service: +46 (0)47 075 89 99 service@ivprodukt.se Spare parts: +46 (0) 470 75 88 00 spareparts@ivprodukt.com Visit us at: www.ivprodukt.com Documentation for your unit: docs.ivprodukt.com...

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