Summary of Contents for QLA KT2
- Page 1 Operating Instructions Quality Lab Accessories LLC Validation Tool Kit, KT2 For use with USP Apparatus #1 & #2 Part Number MANVALTOL-KT2 Rev. A, 6-15-2010 Page 1 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
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Page 2: Table Of Contents
1. General Information……………………………………………………………….3 1.1 Introduction……………………………………………………………………3 1.2 Product Specifications…………………………………………………….3 2. Unpacking……………………………………………………………………………….3 3. Product Description………………………………………………………………..4 3.1 Diagram of Validation Tool Kit, KT2…………………………………4 4. Installation / Operating Instructions………………………………………5 4.1 Checking Vessel Plate Levelness………………………………………5 4.2 Setting Paddle / Basket Height………..………………………………5 4.3 Checking Paddle / Basket Height…………………………………….7 4.4 Measuring Paddle Wobble……………………………………………..7... -
Page 3: General Information
2. Unpacking The plastic storage box has been designed to minimize any damage that may occur during transport and can also be used to ship the KT2 Kit back to Q.L.A. for recalibration. Check the shipping container for any damage during transport. -
Page 4: Product Description
3. Product Description 3.1 Diagram of Validation Tool Kit, KT2 Item # Description Part # Vessel Centering and Verticality Alignment Gage 970-05-21 Anti-Rotation Handle Included with Gage Wobble Bracket Assembly 970-05-23 Universal Level LEVEL-UN Indicator Shaft (Long) 10001006 Indicator Shaft (Short) -
Page 5: Installation / Operating Instructions
#1. Page 5 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... - Page 6 4.2.2 The paddle or basket assembly is lowered until the bottom of gage touches the inside bottom of the vessel as shown in figure #2 Bottom of Gage and Inside Bottom of Vessel Figure #2 Page 6 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
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Page 7: Checking Paddle / Basket Height
The paddle wobble can be measured by assembling the dial indicator assembly, small indicator shaft and wobble bracket assembly as shown in Figure #3. Wobble Bracket Small Indicator Assy. Shaft Adjustable Dial Indicator Foot Assy. Figure #3 Page 7 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... - Page 8 As the shaft rotates, the pointer will move clockwise to a maximum value. This distance is the total indicated reading (T.I.R.) or wobble. Each division on the dial indicator is equal to .01mm. Page 8 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
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Page 9: For Vankel / Varian Testers
Dial Indicator Bracket Assy. Figure #5 4.4.2.2 Place the indicator assembly onto the centering ring guide post as shown in figure #6. Page 9 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... -
Page 10: Measuring Basket Shaft Wobble
2cm above the top of the shaft hub and adjust the location of the indicator assembly to establish a pre-load of at least one revolution of the Page 10 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... -
Page 11: For Vankel / Varian Testers
4.5.2.2 Place the indicator assembly onto the centering ring guide post as shown in figure #6. Page 11 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... -
Page 12: Measuring Basket Wobble
Tighten the thumb screws to lock the gage in place. See Figure #8. Bottom Rim of Basket Indicator Probe Page 12 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... -
Page 13: For Vankel / Varian Testers
4.6.2.2 Place the indicator assembly onto the centering ring guide post as shown in figure #6. 4.6.2.3 Repeat sections 4.6.1.3 & 4.6.1.4 Measuring Vessel Centering 4.7.1 For Testers with One- Piece Shafts Page 13 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010... - Page 14 Use the anti-rotation handle to insert thru the indicator shaft. Hold the gage handle in place and then fully tighten the knurled knob. Raise the assembled gage into the spindle assembly and then Page 14 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
- Page 15 (Some Distek 5100 series instruments may be equipped with a drive head position limit switch that prevents spindle rotation. These instruments require manual rotation.) 4.7.1.6 Start the spindle rotation and observe the dial indicator travel. Rotate Page 15 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
- Page 16 Spin-Shaft adapters as shown in figure #11. (Distek Testers do not require the use of an adapter.) Spin Shaft Adapter for VanKel / Varian Spin Shaft Adapter for Hanson / Distek Figure #11 Page 16 of 18 MANVALTOL-KT2 Rev. A, 6-15-2010...
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Page 17: Calculating Vessel Centering
1.25mm. 5. Qualification and Validation Prior to shipment, the kit is calibrated and includes Certificates of Calibration and Traceability. The complete kit should be returned to QLA for recalibration once a year. 6. Maintenance Although the measuring tools and gages contained in this kit are... - Page 18 This warranty shall be invalid if the product is damaged as a result of defacement, misuse, accident, destruction or alteration of the serial numbers, repair alteration or maintenance by any person or party other than our own service facility or authorized QLA service technician. Rev.
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