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Ifor Williams Trailers TT85G Operator's Manual

Ifor Williams Trailers TT85G Operator's Manual

Tipping trailer

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OPERATOR MANUAL
These instructions are provided to help you to get the best possible service from your trailer.
To ensure that the trailer is used safely, we strongly recommend that the instructions are read
by all users and all the recommendations followed. This also applies to the enclosed user' s
Please enter the following information for your own records:
Trailer Model:
Serial Number:
Drawbar Security Number:
Coupling Security Key No.:
In addition to this booklet, the following items should be in the document bag:
1.
One route card (with trailer serial number and specification)
2.
One Guarantee Registration Card (unless the distributor completed the card for you)
3.
One Ifor Williams Trailers sticker
4.
One leaflet - battery details & warranty (Optional fitting)
It is important that the Guarantee Registration Card supplied with the trailer is completed and
returned without delay, not only to ensure that the guarantee is validated, but also to enable
us to assist the police in returning your trailer to you should it be stolen. It also allows us to
contact you in the event of a recall.
If you sell your trailer, please pass on this booklet and the main
C95030 Issue 4: January 2006
TIPPING TRAILERS
TT85G, TT85GE, TT105 & TT126
Misuse may invalidate warranty
Guarantee Registration Card
IMPORTANT
user' s manual to the new owner
BRITAIN' S LEADING TRAILER
MANUFACTURER
manual.
FM 13224
FM13224

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Summary of Contents for Ifor Williams Trailers TT85G

  • Page 1 OPERATOR MANUAL TIPPING TRAILERS TT85G, TT85GE, TT105 & TT126 These instructions are provided to help you to get the best possible service from your trailer. To ensure that the trailer is used safely, we strongly recommend that the instructions are read by all users and all the recommendations followed.
  • Page 2: Specifications

    Tipping Trailers SPECIFICATIONS TT85G TT85GE TT105G TT126G Maximum Gross Weight 2600 kg 2600 kg 3500 kg 3500 kg (trailer and load) Unladen Weight 640 kg 680 kg 966 kg 1150 kg (trailer complete with standard equipment) TT126 LEGAL NOTICE Whilst every care is taken to ensure that the information in this manual is correct, no liability can be accepted for any loss damage or injury caused by any errors in, or omissions from, the information given.
  • Page 3 Tipping Trailers GALVANIZED FINISH Galvanized coatings should not be considered as aesthetic or cosmetic finishes. They are present as barriers to prevent corrosion of steel components and also afford a great deal of sacrificial protection should small, localised surface damage occur. The hot-dip galvanising process produces a coating which is bonded metallurgically to the steel: a unique feature in coating processes.
  • Page 4: Loading And Unloading

    Tipping Trailers LOADING & UNLOADING The trailer should be positioned on level ground. Except in emergencies, loading and unloading should be carried out with the trailer attached to the towing vehicle. If for any reason you have to do so with the trailer detached, take great care to ensure that the jockey wheel is securely clamped and the handbrake is fully applied before proceeding.
  • Page 5 Tipping Trailers TILTING THE TRAILER BODY (continued) Connect the remote control lead to the socket on the side of the pump. * (fig 6) Insert the key into the isolator switch and turn clockwise through 90 degrees to switch on. After checking that the rear of the trailer is clear, operate the ‘...
  • Page 6 Tipping Trailers TIPPING THE TRAILER BODY (continued) TT85G (Manual Pump) The tipping system comprises a manually operated hydraulic pump to operate the lifting ram (fig 10). Operation Check that the release valve is closed. After checking that the rear of the trailer is clear, operate the manual pump lever to tip the trailer body.
  • Page 7 Tipping Trailers LOADING SKIDS (TT105G and TT126G only) Removing skids The skids are stowed under the trailer body and are removed from the rear of the trailer. It is strongly recommended that any lifting or positioning of the skids is carried out by two persons. (Each skid weighs approximately 40kg).
  • Page 8 Tipping Trailers BATTERY TT126G, TT105G & TT85GE (electric pump) The battery fitted is completely maintenance free (apart from charging) When working on or near the battery, observe the following safety precautions: EXPLOSIVE GAS DO NOT SMOKE. AVOID CONTACT WITH SPARKS OR FLAMES CONTAINS SULPHURIC ACID AVOID SKIN &...
  • Page 9 Tipping Trailers BATTERY (continued) Battery Charging Battery Charger Selection: A nominal 12 volt charger rated as follows, is required to maintain the battery at optimum performance. Battery capacity in Charger size Ampere hours Rating in Amperes 102Ah(as fitted) 10 to15A or 20A The selection of the correct charger rating for your battery size is important to reduce the risk of premature battery failure: A charger which is under-sized will not fully recharge the battery.
  • Page 10: Hydraulic System Maintenance

    Tipping Trailers HYDRAULIC SYSTEM MAINTENANCE Main hydraulic Wipe all external surfaces of the pump and reservoir tank to pressure supply remove dirt, dust and oil residue. hose connector Inspect unit for leaks and rectify as necessary. Clean reservoir filler cap, remove and renew if cap and / or seal is damaged.
  • Page 11 Tipping Trailers HYDRAULIC SYSTEM MAINTENANCE (Continued) HYDRAULIC OIL RECOMMENDATIONS Mineral oil with a viscosity range from 6 to 450 centistokes at normal working temperature. The following oils are recommended for use at temperatures between -20ºC and +60ºC. SupplierGrade Pour Point Viscosity in Centistokes ºC @0ºC...
  • Page 12 Tipping Trailers HYDRAULIC SYSTEM MAINTENANCE (Continued) Oil Temperature UNIVIS J25 MIL-5506 SAE 15 ISO VG 22 SAE 10 SAE 5W20 SAE 10W30 SAE 10W40 SAE 20 -100 Oil Temperature MAXIMUM PUMP OPERATING TEMP Oil viscosity Temperature limits are based on maximum viscosity of 1000 centistokes (5000 SSU) and Minimum viscosity of 15 centistokes (80 SSU) Operator Manual...
  • Page 13 Using tyres with a lower rating can be dangerous. If in doubt, ask a tyre distributor or our technical department. Tyre Fitments Load /Speed Index - Pressure (Cold) TT85G & TT85GE 165R13C 8PR (tubeless) 94/92N 65psi / 4.5 bar TT105G &...
  • Page 14 Tipping Trailers NOTES Operator Manual...
  • Page 15 Tipping Trailers NOTES Operator Manual...
  • Page 16 Whilst every care is taken to ensure that the information in this manual is correct, no liability can be accepted for any loss, damage or injury caused by any errors in, or omissions from, the information given. Ifor Williams Trailers Ltd., Cynwyd, Corwen, Denbighshire, LL21 0LB, UK Tel. 01490 412626 Fax 01490 412770 email: care@iwt.co.uk www.iwt.co.uk...

This manual is also suitable for:

Tt85geTt105Tt126