Nordson iTraxr Spray Monitor Customer Product Manual
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Nordson iTraxr Spray Monitor Customer Product Manual

Spray monitor with can-in-pocket feature
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iTrax
r
Spray Monitor
with Can-in-Pocket Feature
Customer Product Manual
Part 1066206-08
Issued 4/19
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION  AMHERST, OHIO  USA

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Summary of Contents for Nordson iTraxr Spray Monitor

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...

  • Page 2: Table Of Contents

    ......Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2005. No part of this document may be inquiries about its products.
  • Page 3 Added Firmware Update section and additional revisions to page 9 2/16 Part number change 6/16 Updated input/output connections 3/18 Updated table on page 19, changed part numbers on page 27 4/19 Updated parts list Part 1066206-08 E 2019 Nordson Corporation...
  • Page 4 Change Record Part 1066206-08 E 2019 Nordson Corporation...
  • Page 5 Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1066206-08...
  • Page 6 If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. Part 1066206-08 E 2019 Nordson Corporation...
  • Page 7 Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1066206-08 E 2019 Nordson Corporation...
  • Page 8 Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

  • Page 9: Description

    Spray Monitor Description The Nordson iTrax Spray Monitor System detects problems in coating application systems by monitoring the fluid pressure inside the spray gun, provides warnings and alarms to the operators, and stores process data for quality control. The system consists of:...

  • Page 10: Optional Features

    Optional Features Your iTrax Control System may have any of the following options listed in Table 1. Talk to your Nordson representative about adding these options to your system. Table 1 Optional Features Optional Feature...

  • Page 11: Spray Monitor Requirements

    2. Use an AC line filter (Corcom 3EQ1, or equivalent). 3. Use a CE-labeled power supply (Idec PS5R-C24, or equivalent). 4. For general safety fuse L1 and L2. 5. All customer-supplied cables must be shielded and terminated. Part 1066206-08 E 2019 Nordson Corporation...

  • Page 12: Installation

    The iTrax Spray Monitor must be installed and wired according to the specifications provided herein. Other than technical support provided under warranty for defective equipment, Nordson will not provide complimentary post-sale technical support if the installation does not comply with the requirements stated in this manual and local electrical code.
  • Page 13 J105 is for software development purposes only. (J105) Can-In-Pocket Set the jumpers on J3 for either sinking or sourcing, depending on the Jumpers (J3) Can-In-Pocket sensor type. Figure 2 Setting Trigger (Timer) Interface for Sinking or Sourcing Part 1066206-08 E 2019 Nordson Corporation...
  • Page 14 ENABLED DISABLED RELAY SOLID STATE J102 TRIGGER INTERFACE J103 ALARM OUTPUT J3 CAN-IN-POCKET J105 WATCHDOG OVERRIDE J104 WARNING OUTPUT Optional iTrax 24V Trigger Board Figure 3 Spray Monitor Circuit Board Switches and Jumper Settings Part 1066206-08 E 2019 Nordson Corporation...

  • Page 15: Spray Monitor Mounting

    See Table 3 and Figures 5 through 8. Refer to Spray Monitor Requirements for cables and other hardware. The Spray Monitors are equipped with removable terminal block connectors. NOTE: For compliance with the European Union Electromagnetic Compatibility Directive, refer to EMC Directive Requirements on page 7. Part 1066206-08 E 2019 Nordson Corporation...
  • Page 16 30 VDC @ 5 A max Normally Closed Contact WARN 30 VDC @ 5 A max Normally Open Contact Warning Contact 30 VDC @ 5 A max Relay Pole 30 VDC @ 5 A max Normally Closed Contact Part 1066206-08 E 2019 Nordson Corporation...
  • Page 17 [number of Spray Monitors] x 0.2 A x derating factor = Power Supply Current (derating factor of 1.3 is recommended) To Spray Monitor Network Address: 02 (See Figure 6) Figure 5 Network and Power Connections to First Spray Monitor on Network Part 1066206-08 E 2019 Nordson Corporation...

  • Page 18: Can-To-Usb Adapter Installation

    Network and Power Connections to Remaining Spray Monitors on Network Can-to-USB Adapter Installation Refer to the Let’s get started guide included with the iTrax Spray Monitor System software package for CAN-to-USB adapter and software installation instructions. Part 1066206-08 E 2019 Nordson Corporation...

  • Page 19: Input/Output Connections

    Talk to your Nordson representative about adding this option to your system. Optional Spray Duration Output...

  • Page 20: Optional Can-In-Pocket Sensor Wiring

    Optional Can-In-Pocket Sensor Wiring The Can-In-Pocket sensor and cable are not included with the Spray Monitor. Contact your Nordson representative for more information. NOTE: The following wiring diagrams show sourcing operation. If your system will be using a sinking sensor signal, connect the sink (white) wire in place of the source (green) wire and change the J3 jumper as described in Figure 3.

  • Page 21: Optional Itrax 24V Trigger Board Installation

    Open the Operator Interface’s online Help system by selecting Display Help from the main button bar. Refer to Calibration in the Operation section of the online Help system for detailed instructions for performing a calibration. Part 1066206-08 E 2019 Nordson Corporation...

  • Page 22: Operation

    Yellow Warning condition exists. Refer to the iTrax Operator Interface online help system for WARNING troubleshooting procedures. Alarm condition exists. Refer to the iTrax Operator Interface online help system for ALARM troubleshooting procedures. Part 1066206-08 E 2019 Nordson Corporation...

  • Page 23: Firmware Updates

    NOTE: When installing a new CANproUSB, refer to iTrax Software Installation Manual 1606827. Version Compatibility NOTE: All new iTrax Spray Monitor modules are shipped from Nordson with firmware version 4.8 respectively as the default to maximize compatibility with iTrax software versions.

  • Page 24: Copying The Flash Drive Files

    1. Create a folder in the C:\ Drive of the iTrax PC. 2. See Figure 9. Name the folder iTrax Blue Flash Drive. Figure 9 Creating the iTrax Blue Flash Drive Folder Part 1066206-08 E 2019 Nordson Corporation...
  • Page 25 4. Copy all files from the flash drive folder to the iTrax Blue Flash Drive folder. 5. See Figure 10. Verify that the contents of the newly created folder match those from the flash drive. Figure 10 Contents of Blue Flash Drive Part 1066206-08 E 2019 Nordson Corporation...

  • Page 26: Reprogramming The Itrax Spray Control Modules

    Spray Monitor Reprogramming the iTrax Spray Control Modules Before performing procedure: Verify that the Nordson CAN Programmer application is loaded on the iTrax PC. Plan for a halt in production. The iTrax modules cannot be reprogrammed while they are running in production. Reprogramming iTrax modules should take no more than a few minutes.
  • Page 27 Spray Monitor Canworks OPC Server Still Active Figure 11 CanWorks OPC Server Showing Active on Taskbar Figure 12 Nordson CAN Programmer Icon Part 1066206-08 E 2019 Nordson Corporation...

  • Page 28: Programming The Module

    1. If the iTrax modules are OFF, power the modules ON. If the iTrax modules are ON, cycle the power OFF and back ON. 2. Select the Nordson CAN Programmer on the iTrax PC Desktop to open the CAN Programmer main screen.
  • Page 29 CAN Programmer Main Screen 1. ITrax0520.S file 4. Software version 7. Module address listing 2. iTraxSM folder 5. All at once option 8. Program button 3. ITrax0520.S location field 6. Module listing 9. Select all button Part 1066206-08 E 2019 Nordson Corporation...

  • Page 30: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 31: Spray Monitor Parts

    1612117 OPC DATA LOGGER, iTrax — 1612377 CONTROLLER, Spray Controller, iTrax — 1107573 CONTROL, module, iTrax Prx- II — NOTE A: Optional part available through Nordson. NS: Not Shown Figure 14 Spray Monitor Parts Part 1066206-08 E 2019 Nordson Corporation...
  • Page 32 Spray Monitor Part 1066206-08 E 2019 Nordson Corporation...
  • Page 33 Certificates: DNV ISO9001 ____________________ Date: 17 May 2016 Marco Ciconne Engineering Manager Industrial Coating Systems Nordson Authorized Representative in the EU Person authorized to compile the relevant technical documentation. Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath Nordson Corporation ...

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