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Table of Contents
Summary of Contents for INCOE VGC
- Page 1 I Sequential Valve Gate Control Instruction Manual...
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Page 2: Table Of Contents
Pg. 5 Dimensions in. (mm) Pg. 5 Fuses and Circuit Breakers Pg. 5 Applicable Standards Pg. 5 1.10 Wiring Diagram of VGC Sequential Valve Gate Control Cabinet Pg. 6 1.11 Machine Interface Pg. 7 2 OPERATION Starting Up Pg. 8 Calibration Pg. -
Page 3: Introduction
Programming a sequence is accomplished with • Injection Hold signal. the integrated multi-lingual user interface. This applies to both types of VGC cabinets (keyboard • Screw position signal. an blue backlit LCD display), offering the following features: Important Notice : It is required to connect at least the injection start signal to program a sequence •... - Page 4 SEQUENTIAL VALVE GATE CONTROL INSTRUCTION MANUAL INTRODUCTION 1.4 CONNECTING SIGNALS COMING FROM ThE PRESS www.incoe.com ©INCOE® CORPORATION 2/2009...
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Page 5: Security
Alarm input on isolated dry set of contact: • Indicates to the controller that the injection molding machine is currently under alarm. • If this alarm is active the controller will not allow the cycle to run. www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 6: Connections For Vgc Sequential Valve Gate Control Cabinet
1.6 CONNECTIONS FOR VGC SEQUENTIAL 1.7 DIMENSIONS IN. (MM) VALVE GATE CONTROL CABINET • Cabinet VGC Seq Valve Gate Control for 12 A: Connector for input signals (16 pins 10A female). valve gates : 17” (431mm) L x H 8.5” (216mm) H x 18.5”... -
Page 7: Wiring Diagram Of Vgc Sequential Valve Gate Control Cabinet
SEQUENTIAL VALVE GATE CONTROL INSTRUCTION MANUAL INTRODUCTION 1.10 WIRING DIAGRAM OF VGC SEQUENTIAL VALVE GATE CONTROL CABINET www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 8: Machine Interface
Command close : red LED on the right is lit. OPTION : Display of position control of limit switches : Control open : green LED on the left is lit. Control close : red LED on the right is lit. www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 9: Starting Up
Important Notice: When the cabinet VGC Seq Valve Gate Control is not in service, the A connector on the backside of the cabinet must be disconnected in order not to interfere with the signals from the injection machine. -
Page 10: Configuration Of The System
1 second. Set 0 to disable this function. 2.2.2 DELAY BEFORE POSITION CONTROL (OPTIONAL) This is to set a response time between the electrical command sent to the solenoid valve and the confirmation of the pin position by the limit switch. Graph 3.1 www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 11: Selection Of Unit For Screw Travel
• Programs in cm Re-calibration is required. be used on a different machine. 3. Unit in (cm3): www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 12: Manual Mode
ALL: To select or unselect all valve gate outputs in the configuration. Important Notice: No valve gate can be opened or closed if the hydraulic power pack is switched off and/or if the alarm contact is validated. Valve gate output is disabled (OFF) www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 13: Modify A Program
Then validate again to move to the next field. 2) Hold start: the value to enter is the delay between the hold start signal and the required triggering moment. 3) Screw position: The value to enter depends on the selected unit: www.incoe.com ©INCOE® CORPORATION 2/2009... - Page 14 • Unit in cm3: The value to enter is the injected drops. Therefore, it is recommended to erase all volume of material before actuating the valve gate. lines that are not required. www.incoe.com ©INCOE® CORPORATION 2/2009...
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Page 15: File Management
Various info about the selected file This page is for the management of sequence files. Some information like date and time of creation and comments can be saved as well. www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 16: Management Of Alarms
Faulty control card : shows that a control card for actuating outputs is faulty. Fault position control open (valid if option position control is present) : shows that the limit switch did not confirm the actual pin on opening. www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 17: Main System Parameters Values
Press ESC to go back to main page. to modify the password in page 2 of system parameters. Then select the line “MODIF PASSWORD” and validate when MODIF is on a white background. The page below is displayed. www.incoe.com ©INCOE® CORPORATION 2/2009... -
Page 18: Option Position Control Of Pins
2.9 OPTION POSITION CONTROL OF PINS (CTLOPN), on closing (CTLCLO), select a single valve gate (SELECT) or select all valve gate(ALL). The option position control can be fitted on VGC Sequential Valve Gate Control cabinet to show ON/OFF: To switch on or off the the actual pin position of each valve gate (open or corresponding valve gate. -
Page 19: List Of Main Spare Parts
OPERATION 2.10 LIST OF RECOMMENDED SPARE PARTS Item Description – Part number Quantity 3042 Control card VGC Sequential Valve Gate Control 6438 Supply 230V/12-5V – MEAN WELL PD-45A 6271 Screen LCD 128x64 – LWM12864D-EW-WCB 5455 Fuse type GI 16A - 10x38 mm 6272 Supply 230V/24V –... -
Page 20: Troubleshooting
• Do have a 24v • Make sure the dummy communication valve gates/ injection start signal plug is installed in cycle does not start lights are connector “B” on the functioning. back of the VGC unit. www.incoe.com ©INCOE® CORPORATION 2/2009... - Page 21 • Plug A connected • Disconnect “A” con- Machine alarm when Reading wrong value to VGC Sequential nector at backside of cabinet is switched for screw position by Valve Gate Control VGC Sequential Valve the press.
- Page 22 Seller may, in its discretion, also rely on any generally accepted and other conditions as specified in the Agreement, and of all drawings, information and industry standards. approvals necessary to provide Goods and to grant any credit proposed in the Agreement. www.incoe.com ©INCOE® CORPORATION 2/2009...
- Page 23 Agreement) related to the Goods are subject to all limi- tations and disclaimers of warranties and remedies provided in the Agreement. The Seller may have access to the Goods during or after installation of the Goods. The Seller is not www.incoe.com ©INCOE® CORPORATION 2/2009...
- Page 24 In case of problem or for any further information, please use the contact information below, or visit www.incoe.com. PDF copies of this manual are available for download on our website. www.incoe.com. PDF copies of this manual are available for download on our website.
- Page 25 ©INCOE® CORPORATION 4/2010 printed 04/11...