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Related Manuals for Fiamm SODIUM SoNick 48TL160H
Summary of Contents for Fiamm SODIUM SoNick 48TL160H
- Page 1 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 pag.1...
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Page 2: Table Of Contents
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 Index 1 SAFETY............................4 1.1 Purpose ..........................4 1.2 Safety Precautions ......................4 2 GENERAL INFORMATION ......................4 2.1 Introduction ......................... 4 2.2 Unpacking And Inspections....................4 2.3 Handling ..........................5 2.4 Storage ..........................5 2.5 Battery Return and Disposal.................... - Page 3 4.5 Battery Cool Down ......................15 4.6 Battery Internal Resistance ....................15 4.7 Maintenance Free ......................15 5 TECHNICAL INFORMATION ....................15 5.1 FIAMM SoNick Battery Description .................. 15 5.1.2 BMS functions ........................ 16 5.2 Battery Specification ......................16 5.3 Battery Labels ........................17 5.3.1 Front label ........................
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Page 4: Safety
1.1 Purpose This manual provides information required to install and operate the FIAMM SoNick 48TL160H battery. Anyone involved in handling, installing or using the FIAMM SoNick 48TL160H battery must read and understand this manual. 1.2 Safety Precautions To prevent damages to the batteries and personal injuries, following safety instructions need to be followed all the times: ... -
Page 5: Handling
A Sodium Nickel battery must be transported cold and if possible discharged. Do not burn or dispose of the battery. End of life or defective batteries are to be returned to FIAMM SoNick, where recycling and/or disposal of the different parts will be performed. -
Page 6: Transportation
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 The package should include the relevant safety information for the transport: please contact FIAMM SoNick for the details. Figure 2 2.7 Transportation Sodium Nickel batteries are classified as dangerous goods (hazardous materials) for transportation purposes. -
Page 7: Battery Installation
Multi-meter 3.2 Battery Layout and Mounting Orientation The FIAMM SoNick 48TL160H battery when active contains some materials in a liquid form. Even though the battery is fully sealed, the maximum permanent inclination when installed is 30 degrees. During handling when the battery is cold (all internal materials are in a solid state) a temporary placement, with angles greater than 30°... -
Page 8: Battery Front Panel
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 Figure 4 Point Item Suggested operation Lateral handles Fasten to the structure by means of ties Table C Never drill, weld or modify battery surface to lock it to structure 3.3 Battery Front Panel The battery power terminals and interface ports are located in the front panel of the battery as indicated in the fig.5. -
Page 9: Power Cable Connection
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 Negative battery terminal M8,female Power switch USB port USB type B Not used Positive battery terminal M8, female Com port output RJ-45 (RS485/CanBus) Com port input RJ-45 (RS485/CanBus) Alarm configuration jumper Table D 3.4 Power Cable Connection... -
Page 10: Parallel Connection
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 Figure 7 3) Connect the negative DC power supply terminal to the negative terminal of the battery (1, fig.5). 4) Connect the positive DC power supply terminal to the positive terminal of the battery (5, fig.5). -
Page 11: Data Cable Connection
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 4) Power terminal bolts should be torqued to 7-8 Nm (5-6 Ft-Lbs,60-70 In-Lbs). Install the terminal insulator cover on the terminal bolts to protect the battery terminals from accidental contact/short circuit. 5) For more than one paralleled string of batteries, repeat steps 1 to 4. -
Page 12: Single Battery Installation
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 Fig.9 3.5.4 Single battery installation In case of a single battery installation a data cable could be permanently connected to the output port in order to access the communication bus, the alarm dry contact and the remote... -
Page 13: Battery Activation
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 With this configuration the Alarm dry contacts are connected together in order to have a common signal. Two options are available depending on the jumper configuration, as indicated in the table G (ref. fig.9 and fig.11) -
Page 14: Battery In Operation
4 BATTERY IN OPERATION 4.1 Battery Warm-Up The Fiamm SoNick 48TL160H battery needs to be warm before it starts to deliver energy since it operates between 265° and 350°C (509-662°F). The BMS performs the warm-up process automatically as soon as it is powered (by the power switch or by the external 48V EPO Emergency Power Off circuit). -
Page 15: Discharging And Rated Capacity
20% of its nominal capacity value this LED turns to a blinking indication. The rated capacity of The Fiamm SoNick 48TL160H battery is 160 Ah. At higher rates the capacity is lower because of the higher internal resistance losses; at lower rates the useful capacity is lower due to the fact that some power is needed to maintain the battery at the internally working temperature and this power is drawn from the battery itself. -
Page 16: Bms Functions
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 5.1.2 BMS functions Main functions of the integrated Battery Management System (BMS) are: Battery Thermal Management: battery needs to be warm before it starts receive or deliver energy. The thermal management of the BMS performs the warm-up process automatically as soon as it is powered. -
Page 17: Battery Labels
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 5.3 Battery Labels The FIAMM SoNick 48TL160H battery has three visible labels located as in the picture 13 below: Fig.13 5.3.1 Front label The label in Fig.14 contains battery technical information and the LED explanation legend Fig.14... -
Page 18: Side Bms Label
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 5.3.2 Side BMS label The label in Fig.16 contains the BMS serial number Fig.16 Keep the battery in the upright position. Do not connect in series two or more batteries. Parallel connection is allowed. -
Page 19: Warnings/Alarms List
FIAMM SoNick I&O - 48TL160H rev.0– July 2013 5.4.1 Warnings/alarms list (fw vers.: mcu_app 0.2.xxx , mcu_app 0.3.xxx) Alarm no. String Function Severity Delay Description Family Low ambient temperature alarm Tamb_Min TEMP Recoverable Alarm NULL High ambient temperature warning TaM1... -
Page 20: Service Life Definition
I&O - 48TL160H rev.0– July 2013 5.5 Service Life Definition The service life of the FIAMM SoNick 48TL160H battery is the period of useful service under the conditions defined in the battery specification expressed as the period elapsed between the start of life and the time where the ampere-hour maximum capacity has fallen to 80% of the rated capacity. -
Page 21: Display
I&O - 48TL160H rev.0– July 2013 5.8 Display The Fiamm Sonick 48TL160H battery is equipped with a 4 digits, 7 segments display. During battery operation the display cyclically shows the main battery parameters, as in the table N below Displayed parameters... -
Page 22: Thermal Protection
Power to the load will not be compromised with the only effect being a reduction in the backup time. 5.11 Technical Assistance For technical assistance or any questions concerning FIAMM SoNick or any of its products, contact Appendix pag.22... - Page 23 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 I - Warm up process The graph below shows the internal temperature evolution of a 48TL160H battery during the warm-up process Battery recharge The 48TL160H battery can be recharged using a constant voltage DC power supply. Excess of charging capacity is not a concern because internal battery circuitry automatically limits the charging current to ensure the safe and optimum operation of the battery.
- Page 24 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 48TL160H Recharge time [h] [-20 + 60°C; -4 ÷ +140°F] Final SOC Initial SOC (%) 12,4 III - Battery Floating The float power consumption of the 48TL160H battery depends on the temperature of the ambient where the battery is installed.
- Page 25 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 IV - Battery performance Following tables show the 48TL160H capacity and energy at different final voltages, when the battery is discharged with a constant current. During a discharge at low temperatures, the internal heaters will consume more energy than at higher ambient temperatures, but the capacity or energy reduction is minimal.
- Page 26 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 48TL160H Discharge Current [A] [-20 + 60°C; -4 ÷ +140°F] Terminated voltage [V] by BMS Discharge Vfin time [h] 41,5 42,3 43,4 44,3 44,9 Energy / Power 48TL160h Energy Vs Power (@ at various final voltages)
- Page 27 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 48TL160h Energy (kWh) [-20 + 60°C; -4 ÷ +140°F] Termination By End Voltage [V] Vfin Discharge time [h] 41,3 42,4 43,4 43,9 44,5 44,7 44,9 10 h 45,4 15 h 45,9 20 h...
- Page 28 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 V - Battery cool down The graph below shows the internal temperature evolution of a 48TL160H battery during the cool down process. VI – Battery internal resistance The graph below shows the resistance trend: The measured values includes the battery electronic controller internal resistance (Battery Management System).
- Page 29 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 pag.29...
- Page 30 FIAMM SoNick I&O - 48TL160H rev.0– July 2013 pag.30...
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