EZG FORK-N-HOG Owner's Manual
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EZG FORK-N-HOG Owner's Manual

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Before using this FORK-N-HOG FORKLIFT,
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FORK-N-HOG
FORK-N-HOG FORKLIFT
EZG MANUFACTURING
1-800-417-9272
FNH
FORKLIFT
Owner's Manual
Serial Number _____________
EZG Manufacturing
405 Watertown Road
Waterford, Ohio 45786
(740) 749-3512 or 1-800-417-9272
Fax (740) 962-2037
www.ezgmfg.com

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Summary of Contents for EZG FORK-N-HOG

  • Page 1 Serial Number _____________ Before using this FORK-N-HOG FORKLIFT, study and understand the entire Owner’s Manual. FORK-N-HOG FORKLIFT Owner’s Manual FORK-N-HOG FORKLIFT EZG Manufacturing 405 Watertown Road EZG MANUFACTURING Waterford, Ohio 45786 1-800-417-9272 (740) 749-3512 or 1-800-417-9272 Fax (740) 962-2037 www.ezgmfg.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..........................3 ABOUT THIS MANUAL........................3 GENERAL INFORMATION........................3 SAFETY INFORMATION........................3 SAFETY PRECAUTIONS........................4 CALIFORNIA PROPOSITION 65 WARNING..................5 MACHINE DESCRIPTION........................5 SPECIFICATIONS........................6 OPERATING SAFETY............................7 PRE-START CHECKS / ADJUSTMENTS........................8 START / STOP PROCEDURE....................9-12 SERVICE & MAINTENANCE....................13-22 MAIN COMPONTENTS..........................23-25 DRIVE WHEEL..........................26-27 STEERING SYSTEM........................28-30 BRAKE SYSTEM..........................31-32 HOISTING SYSTEM........................33-36 ELECTRICAL SYSTEM.........................37-39 HYDRAULIC SYSTEM........................40-41...

  • Page 3: Introduction

    Congratulations on purchasing one of the finest pieces of construction equipment on the market today! If this is your first EZG Manufacturing product, you will not be disappointed. If you have previously owned an EZG Manufacturing product, you will find the same high quality and dependability that you have come to expect from EZG Manufacturing.

  • Page 4: Safety Precautions

    DO NOT lift the machine from the bottom side using forks. Mechanical and electrical components can be damaged from this lifting position. • Never exceed the rated capacity of the piece of lifting equipment being used to lift the Fork-N-Hog. • All rigging should be inspected per OSHA requirement.
  • Page 5 Failure to obey the following instructions could result in DEATH or SERIOUS INJURY. Use the nylon lifting strap and the three (3) rigging points provided with the Fork-N-Hog. • Inspect lifting strap prior to use. • Slide the seat forward prior to positioning the lifting strap.
  • Page 6 MACHINE LIFTING INSTRUCTIONS WARNING Failure to obey the following instructions could result in DEATH or SERIOUS INJURY. • Begin to lift the machine until the straps have a slight amount of tension (Figure 5). o Stop and double check the correct positioning of the hook ends and the counterweight pin. •...

  • Page 7: California Proposition 65 Warning

    Designed for narrow passages and small operating areas, the Fork-N-Hog can easily transport over one US ton of goods in small freight elevators, cargo containers and enclosed trailers. With the special three-point drive designed framework, variable wheelbase and the rear drive unit, the mini Fork-N-Hog has excellent stability and a 90 degree turning angle capability.

  • Page 8: Specifications

    Dimensions of driving wheels (rear) (1) Note: 1. The type of the items with * can be chosen according to the demand of the customer. 2. The producer reserves the right to modify the above parameter. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...

  • Page 9: Operating Safety

    OPERATING SAFETY Before starting work, check the brakes, steering wheel, tires, horn, hydraulic system, battery capacity, etc. to ensure proper that they are working properly. • Never use the forklift if you have not been specifically trained and authorized to do so. •...

  • Page 10: Pre-Start Checks / Adjustments

    Position the steering wheel as required and then re-tighten locknut. 1 The steering column locknut. 2 The brake pedal. 3 The accelerator pedal Fig 2 1. The hand brake 2. The steering column locknut Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...

  • Page 11: Start/Stop Procedure

    Horn Button Light switch Starting switch Fig.1 - The Fork-N-Hog Forklift Console “B” Important notice: If you lose control of the Forklift during any kind of maneuver, press the red Emergency Stop (3 button on the right-hand side of the seat immediately to stop all operating power.
  • Page 12 The Horn Button on the console. Press it lightly to sound the horn. The Backup Alarm Buzzer is actuated when the Direction Lever is moved into the reverse direction. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...
  • Page 13 START/STOP PROCEDURE Forklifting Operation A three-lever single-body hydraulic value controls the hydraulic system to activate the related parts. The functions of the hydraulic control distributor levers are: Lifting lever: a) Lift fork b) Stop fork c) Lowering fork forwards Tilting lever: a) Tilt backwards b) Stop position c) Tilt forwards...
  • Page 14 Stop the truck and return the mast to the vertical position before lowering the load. • Lower the load so that the lowest point is 6-8 inches (15-20 cm) from the floor. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...

  • Page 15: Service & Maintenance

    SERVICE & MAINTENANCE Note: Before carrying out any repair, inspection, or maintenance operations, check that you have applied the parking brake, lowered the forks to floor level and removed the key from the switch. Always pull the plug out of the battery before carrying out any operations on the electrical system. For general cleaning of the Forklift, use dry air and damp rags;...
  • Page 16 After attaching new brushes, remove any carbon dust between the blades of the commutator with dry com- pressed air. If the motor of the Forklift makes an unusual noise when operating, you should inspect and replace the bearings. Typical Electrical Motor Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...
  • Page 17 SERVICE & MAINTENANCE ELECTRIC SYSTEM PRINCIPLE DIAGRAM model 1 low speed Compound wound dynamo motor model 2 high speed oil pump motor forward inching switch for lifting reverse inching switch for tilt 5KΩ regulating speed potentiometer inching switch for sideshift key switch horn locking for the other circuits...
  • Page 18 ¤ ¤ ¤ ¤ ¤ ¤ Over press ¤ ¤ ¤ ¤ ¤ ¤ ¤ Cutting off owing to the overheat/ overcool ¤ ¤ ¤ ¤ ¤ ¤ ¤ ¤ The breakdown in anti-moor Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...
  • Page 19 SERVICE & MAINTENANCE THE HYDRAULIC LIFTING SYSTEM Each lever controls one hydraulic system only. The position of the control lever, distribution of hydraulic line will control the different speeds. With the manipulating lever activated, the supplementary dynamoelectric switch activates the oil pump motor which starts to turn synchronously, to export the hydraulic oil, and allows movement of the related hydraulic parts.
  • Page 20 2%, the chains must be replaced. Replace coupling pin, coupling screw together with their respective nuts when replacing the chains. The chains should be re-lubricated after cleaning and replacing the chains. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...
  • Page 21 SERVICE & MAINTENANCE THE BRAKE SYSTEM The Foot Brake When driving the Forklift, if you want to stop the Forklift immediately, take your right foot off the accelerator pedal and press the brake pedal placed in the middle until the Forklift has come to a complete stop. Warning: Do not press the accelerator pedal and the brake pedal at the same time, that will burn out the electric component.
  • Page 22 Use the goring screw fixed in the inner of oil tank to prop up the gear case to move foreword to obtain the optimal tension of chain. • Tighten the screws on the side of the gear case. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...
  • Page 23 SERVICE & MAINTENANCE 1.The steering wheel; 2.The steering column; 3.The steering column locknut; 4.Driving wheel; 5.The reduction unit; 6.The first chain transmission; 7.The second chain transmission Fig.4 - The Turning System Check the Second Chain Transmission • Loosen the screws of the hinges of the battery cover & remove. •...
  • Page 24 The nuts of fixing the rear wheels may become loose because of the various factors. The operators should check tightness of the nuts and tighten the nuts to fasten the wheels to the Forklift. Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272 www.ezgmfg.com...

  • Page 25: Main Compontents

    MAIN COMPONENTS www.ezgmfg.com Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272...
  • Page 26 0222000000 Rear mirror 0600700816 Bolt 0600700830 Bolt 0600930800 Washer 0600931000 Washer 0600950600 Washer 0608020800 Screw 0608180612 Bolt 0608942500 Collar 0657801655 Bolt 0657821025 Bolt 0657821235 Bolt 0657830625 Bolt 0661700800 Screw 0800006006 Bearing www.ezgmfg.com Revision Number-001 01-01-2020 - Present EZG Manufacturing 1-800-417-9272...
  • Page 27 0207070000 Seal ring 0207080000 Piston column 0207090000 Seal ring 0207100000 Guide ring 0207110000 Seal ring 0207120000 Cylinder head 0207130000 Cylinder cover 0207140000 Seal ring 0207150000 Screw 0207160000 Universal joint 0600932000 Washer EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 28: Drive Wheel

    DRIVE WHEEL EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 29 0657851015 Bolt 0661701400 Screw 0670d11025 Bolt 0670d11065 Bolt 0670d10620 Bolt 06893d1520 Collar 0600931000 Washer 0600931400 Washer 0909821000 Bonded seal washer 0401180000 Top cover 0401190000 Top cover 0401200000 Sealing gasket 0401210000 Motor EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 30 STEERING WHEEL EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 31 Steering eccentric linkage shaft 0322000000 Big gear 0800032010 Bearing 0800032011 Bearing 0610961014 0610960620 0657821090 Bolt 0657820840 Bolt 0661701000 Screw 0661701600 Screw 0661700800 Screw 0600680816 Bolt 0670d11030 Bolt 0670d11035 Bolt 0670d10816 Bolt 0670d10820 Bolt 0608790632 EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 32 STEERING WHEEL 0608790645 06893d1470 Collar 06893d1250 Collar 0600931000 Washer 0600931600 Washer 0600930800 Washer 0697d11000 Washer 0697d10800 Washer 0323000000 Steering chain II EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 33: Brake System

    BRAKE SYSTEM EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 34 0657821035 Bolt 0657821055 Bolt 0661701000 Screw 0600931000 Washer 0608960800 Collar 0519000000 wire drawing axle 0520000000 Hand brake bearing sleeve 0521000000 Hand brake handle 0522000000 Hand brake gasket 0523000000 Hand brake wire EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 35: Hoisting System

    HOISTING SYSTEM EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 36 0129000000 Side roller of slide support 0130000000 Support 0131000000 Three-way anti-lock valve 0132000000 Nylon plate 0133000000 Anti-lock valve 0600411000 Screw 0600700610 Bolt 0600700620 Bolt 0600700640 Bolt 0600701025 Bolt 0600910216 Collar pin EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 37 0104040000 Middle piston rod 0104050000 Piston ring 0104060000 Seal washer 0104070000 Washer 0104080000 Dust-proof ring 0104090000 O-ring 0104100000 Roller shaft support 0104110000 Chain roller shaft 0104120000 Chain roller 0104130000 Pipe roller EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 38 HOISTING SYSTEM 0104140000 Buffering washer II 0104150000 Collar 0104160000 Middle oil tank top seat 0800006305 Bearing 0657820660 Bolt 0657820670 Bolt 0657820512 Bolt 0661700600 Screw 0670d10830 Bolt 06893d1620 Collar 0697d10500 Washer EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 39: Electrical System

    ELETRICAL SYSTEM EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 40 Seat for safety leaf installing 0700001600 Safety leaf 0700001700 Copper busbar 0700001800 Copper busbar 0700001900 Copper busbar 0700002000 Guard sleeve 0700002100 controller 0700002200 Operation panel 0700002300 Emergency switch 0700002400 Power switch 0700002500 Switch EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 41 ELETRICAL SYSTEM 0700002600 Power meter 0700002700 Horn switch 0700002800 Operation handle 0700002900 Switch、 0700003000 accelerator 0700003100 Horn 0700003200 Illuminator 0700003300 Socket 0700003400 Plug 0697d10800 Washer 0697d11200 Washer EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 42: Hydraulic System

    HYDRAULIC SYSTEM EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 43 Bolt 1021000000 Bolt 1022000000 Screw 1023000000 Clamp 1024000000 Side shift cylinder 09098216d7 Bonded seal washer 0910d62d65 O-ring 0914002d65 O-ring 097d101d80 O-ring 099d501d80 O-ring 0103000000 Side oil cylinder 0104000000 Free-moving slide components EZG Manufacturing 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...
  • Page 44 NOTES SERVICE RECORDS SERVICE PERFORMED DATE INITIALS 1-800-417-9272 www.ezgmfg.com Revision Number-001 01-01-2020 - Present...

  • Page 45: Warranty

    Effective July 20, 2005 EZG Manufacturing is the exclusive manufacturer of the patented Grout Hog® Grout Delivery System the Mud Hog® Hydraulic Mixing Station, the Hog Trough® mud pan, the Hog Cart™, the Hog Slopper™, the Booger Hog® Wall Scrubber, the Hog Leg® Wall Brace System, and the Hog Crusher™...

  • Page 46: Warranty Registration

    WARRANTY PROVISIONS OF THIS MACHINE ARE HANDLED DIRECTLY THROUGH THE MANUFATURER. EZG MANUFACTURING * 1833 North Riverview Road, Malta, OH 43758 * PHONE 1-800-417-9272 * Email: warranty@ezgmfg.com * FAX 740-962-2037 Please take a minute to fill out the survey below so that we better serve our customers.

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