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Table of Contents
Summary of Contents for EKKO EG30 Series
- Page 1 The Specification EG30 Series Electric Tow Tractor...
- Page 2 Introduction In order to meet the needs of the national environmental protection request,To reduce industrial pollution and improve productivity,we develop new series of Electric Tractor on the basis of absorption of the advantages of domestic & overseas battery towing tractor,they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
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Page 3: Table Of Contents
Contents 一、The Introduction of product 1.1Model overview ........................1 1.2Model Parameter ........................1 二、Basic structure and principle 2.1 Basic Structure ........................3 2.2 Operating Principle ....................... 4 2.3 Electrical Principle ........................5 三、 Safety Operating and Cautions 3.1 General Rule ........................... 7 3.2 Transportation &... -
Page 4: 一、The Introduction Of Product
一 、The Introduction of product 1.1Model Overview This manual collects EG30 series,10000LBS of all electric tow tractor（Hereinafter referred to as "tractor" ）。 The truck models “EG30 rated load 10000LBS” meet the requirement of JB/T8452-1996 《Battery forklift model establishment method》，“T” is the product code，... - Page 5 Model EG30 Power type Battery Operation type Stand-on Rated Capacity Q (lbs) 10000 Wheel base y (Inc) Weight (With battery) 1694 Wheel type Ф9.8x2.9 Driving wheel size (Inc) Φ7×3 Bearing wheel size (Inc) Wheel number ,Front/Rear (X=Driven) 2/1x Track width Loading size b11 (Inc) 24.3 Coupler height range...
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Page 6: 二、Basic Structure And Principle
二、Basic structure and principle 2.1 Basic structure With battery as power producer and controlled by electrical , tractor can do some actions like walking, turning, pallet fork lift, ect. 1. Lazyback 2.Rear Cowl 3Emergency reversing button 4.Operating handlebar 5.Key Switch 6.Emergency stop switch 7.Coulombermeter 8.Cover... -
Page 7: Operating Principle
2.2Operating principle 2.2.1 Running system It is battery provides energy storage and the frequency conversion system converts direct current to alternating current that make the truck walk. Ac motor transforms high speed low torque into low speed high torque through the gear reducer，and finally by the driving wheel to perform actions. -
Page 8: Electrical Principle
stops. ⚫ Move driving switch (2) directly from a driving directions to the opposite direction, truck regenerative braking until it began in the opposite direction. ⚫ Move the handle up and down to the braking area（‘B’），truck braking. If the handle is released, it will automatically move to the braking area ("... - Page 9 Electrical schematic diagram...
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Page 10: General Rule
三 Safety operation and matters needing attention 3.1 General rule 3.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving Tractor. 3.1.2 The operator must read the instructions before use all of the content, after fully understand operation method can drive Tractor. -
Page 11: Operating Specification
shows that when the electricity meter display to the last two warning, must charge at once. Every day before using, or before charging, should open the battery blocks, check the liquid level height, such as liquid level is too low to add distilled water in charge. 3.4 Operation specification Before operating the forklift, please be familiar with the dashboard function of each switch/button. - Page 12 3.4.5 Traction Operation （一）How to traction goods First slowly move the tractor to the cargo which needs to be towed ,Pull puller pin with Pull rod ,Put the connecting frame under the traction pin ,Then put down the traction pin ,And make sure that the traction pin has fixed the connecting frame on the traction seat before driving .
- Page 13 parts, such as oils and fuels must be handled in accordance with the relevant environmental protection rules. 3.5.6 Hazardous area: Hazardous area usually refers to the following range: vehicle or its load lifting devices (e.g. fork or accessories) is dangerous for personnel when running or lifting movements, or the ongoing regional transport loads.
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Page 14: Repair & Maintenance Safety Procedure
must be able to visually an adequate braking distance between vehicle and the front vehicle, and he must remain in control of his vehicle. Sudden stop (unless urgent needs), rapid U-turn, chased each other in the Aisle is not allowed. 3.5.15 Visibility: The driver must look attentively at the direction of driving, to ensure the front situation is clearly visible. -
Page 15: Professional Maintenance Manual
personnel trained by the manufacturer. After the technician sent by after-sales department of the manufacturer completed maintenance and servicing work, they should sign on the service log.\ Lifting of the vehicle: when a Vehicle needs to be raised and maintained, The lifing device muse be safe and securely attached to the lifting point. - Page 16 4.2.3 Check if the accumulator box is secured. 4.2.4 Check the horn. 4.2.5 Check the brake. 4.2.6 Check the wear and tear of drive wheels and loading wheels. 4.3 Maintenance Manual It is very important for safe operation of the device to perform overall professional maintenance. Failure in performing maintenance according to specified interval may cause malfunction of the device, and potential risk to human and equipment.
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Page 17: Maintenance ,Recharging And Replacement Of The Accumulator
● Fixed cable and motor ● By observing the battery ● Visual inspection battery charging plugs Energy Supply ● Check whether the battery cable connection fastening, if necessary, with oil daub electrode ● Check if have gearbox abnormal sound ● Check the travel agency, and the oil, check the reset function of Traveling operating handles... - Page 18 maintenance and replacing. Before operation carefully read instruction manuals including operation manual, replenishment preparation and recharging requirements. 4.4.2 Fire Prevention Measures Never smoke or use open fire when perform operations on the accumulator. The accumulator should be away from flammable material at least two meters when storage or recharging. The location for accumulator storage should be well ventilated and equipped with firefighting devices.
- Page 19 12) The electrolyte in accumulator is toxic and corrosive. For this reason, always wear working suit and protection glasses to protect your body from contacting the electrolyte in accumulator. 13) If your clothes, skin or eyes are spilled with acid liquid in accumulator, flush with large amount of clean water.
- Page 20 box .The hook of the lifting device must be safe and reliable. And the hook must never fall on a single battery within the battery pack. — Press the emergency stop witch and the power key witch to the OFF position so that it is in the cutoff position —...
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Page 21: Troubleshooting
4.4.8 Charging The Electric device is supplied with a special charger for recharging. Read the instruction manual carefully before recharging. The batteries should be recharged in well-ventilated areas. Make sure no metal objects placed on the accumulator. Check all cables connection and connectors for obvious defects. Observe strictly all safety instructions, e.g. -
Page 22: 五、Repair Manual
when under constant voltage charging ,the charging current keep the same for more than 3 hours or less than one certain value .and it can be considered that the battery capacity is full .and Equalizing charging is finished The battery should be recharged once a month. 5.Repair Manual 5.1 Malfunction analysis Malfunction... - Page 23 Electric lock switch on “OFF” position Electric lock switch turn to “0”position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge ， If it is Battery power runs out necessary to recharge The stacker being charge Interrupt charging process The fuse is damaged Check the fuse...
- Page 24 This manual final interpretation retained by manufacturers.
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