Summary of Contents for Miele professional IR 6001
- Page 1 Operating Instructions Industrial cleaner IR 6001 To prevent accidents and machine damage,UV read these instructions before installation or use. M.-Nr. 04 271 821...
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Page 2: Table Of Contents
Contents Guide to the machine IMPORTANT SAFETY INSTRUCTIONS Description of the machine Applications ............9 MCU-control. -
Page 3: Guide To The Machine
Guide to the machine Service Panel Filter combination TA Drying unit Reactivation socket for salt container (water softener) - Page 4 Guide to the machine Main power switch Key switch Display field Operating control pad Serial interface...
- Page 5 Guide to the machine Control indicators "On/Off" indicator light "In operation" indicator light "Fault-Error" indicator light "DOS dispenser level" indicator light Door release...
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Page 6: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precautions should alwas be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE Before any maintenance or repair WARNING - work is undertaken, the machine must be unplugged or disconnected from the main power supply or the The manufacturer cannot accept circuit breaker. - Page 7 The following points should be be used as drinking water. observed to avoid damage to the IR 6001 and the loads being cleaned. Do not sit or lean on the open door, or rest objects on it. This could Use only cleaning agents...
- Page 8 IMPORTANT SAFETY INSTRUCTIONS In critical applications where Empty any containers before stringent requirements have to be loading them into the IR 6001. met, it is strongly recommended that all Use special inserts in accordance process parameters, such as cleaning with the instructions provided.
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Page 9: Description Of The Machine
Description of the machine Applications Water recycling The Industrial Cleaner is designed for The IR 6001 comes equipped with a specialized sectors of industrial high two stage drainage system, and a technology production, where a pump to bring rinse water back into the consistently high standard of cleaning machine, enabling it to be re-used. -
Page 10: Mcu-Control
Description of the machine MCU-control The Industrial Cleaner is controlled by a micro computer unit. This ensures maintenance of wash process standards by displaying the current stage of the process, or an error message if there is a fault. The controls can be programmed for a range of individual applications;... -
Page 11: First Use
First Use Setting the water hardness ^ Loosening the lock ring. ^ Pushing up the adapter ( Before using the machine for the first " higher time the regeneration parameters must than the water connection inlet) and be set by the service technician re-tightening the lock ring. -
Page 12: Adding Detergent
Adding detergent Filling the containers with liquid additive Only use cleaning agents formulated The IR 6001 has suction tubes for use for special processes and approved with the external detergent containers. by Miele for use with this machine. Select the stopper with the appropriate... -
Page 13: Venting The Dispensing Systems
First Use Venting the dispensing The containers should not be systems allowed to empty completely and Before using the machine for the first should be filled regularly, otherwise time, the air has to be expelled from the the first wash cycle after refilling will dispensing system. - Page 14 First Use Altering temperature T1, from 201 °F Altering the TA drying temperature to 185 °F (94 °C to 85 °C) (example) from 194 °F to 176 °F (90 °C to 80 °C) (example). Touch pad Display Touch pad Display XXX PROGRAM NAME XXX PROGRAM NAME XXX T1 094...
- Page 15 First Use Altering the ZA drying time from 30 min to 40 min. (example). Touch pad Display XXX PROGRAM NAME XXX T1 094 XXX T2 070 XXX TA 090 XXX ZA 030 XXX ZA 031 XXX ZA 031 XXX ZA 032 XXX ZA 040 XXX ZA 040 XXX PROGRAM NAME...
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Page 16: Operation
Operation Key switch Turning on The following choices can be selected 1. Free program selection with the four position key switch, using ^ Key switch setting: II. the three keys provided: ^ Turn main switch to I (on). I = fixed program ^ Select program with keys O or M: (key can be removed) II = free program selection... -
Page 17: Program Sequence
Operation Program sequence 2. Starting a fixed program ^ Key switch to position I. After starting, the program proceeds automatically. It is finished when the in ^ Turn main switch to I (On). operation light l goes out. The pre-selected program appears in y The Fault-Error indicator light the display field. -
Page 18: Interrupting A Program
Operation Interrupting a program ERR WATER-PRG Programming fault: more than one Once a program has been started, it water inlet valve has been activated in should only be interrupted in an one program step, or an inlet valve has emergency or if the items are moving not been activated in combination with about noisily due to incorrect loading. -
Page 19: Applications Electronics
Applications Electronics Electronics Populated circuit boards and solder frames require cleaning that takes into account product specifications and the soldering processes used. Circuit boards Circuit boards can be cleaned of resin residues in the machine. The results depend on the type of flux used. For individual application, Miele recommends consultation with cleaning technology advisors. - Page 20 Applications Electronics Solder frames Depending on the type of soil, an alkaline cleaning agent at a low concentration of 0.3 - 0.5%, a neutralization agent or wetting agent (0.1%), is used. With aluminum solder frames, using de-ionized water (either throughout or in the final rinse, depending on quality standard required) reduces the risk of damage to the material, which may be...
- Page 21 Applications Electronics Application, circuit circuit solder solder boards boards frames frames Material/ flux with water soluble flux with water soluble Soiling resin flux resin flux Program P 004 P 005 P 003 P 003 LEI-KOL LEI-WASSER LOETRAHMEN LOETRAHMEN Wash 65 - 75 65 - 75 65 - 75 temperature...
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Page 22: Applications Metal Cleaning
Applications Metal Cleaning Cleaning metal The machine can be used for cleaning products requiring degreasing, removal of dust or polishing/grinding paste, or pre-treatment before painting or galvanizing. Cleaning agents and wash parameters can be selected according to the properties of the iron, steel or non-ferrous metal. -
Page 23: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS To the person responsible for the machine: ^ Make this pull-out with the Warning and Safety Instructions available to any operators of the machine. Place it near the machine, where it can be seen. ^ Ensure that operators know and understand these Warning and Safety Instructions, and observe them in use. - Page 24 IMPORTANT SAFETY INSTRUCTIONS Unauthorized personnel should not When using this machine at be allowed access to the machine temperatures between 158 °F and or its controls. 203 °F (70 °C and 95 °C) be especially careful not to scald or burn yourself. Take care when handling liquids Baskets and inserts must first cool such as detergents, wetting...
- Page 25 IR 6001 and the loads being cleaned. process parameters, such as cleaning Use only cleaning agents agent or quality of water, are discussed...
- Page 26 IMPORTANT SAFETY INSTRUCTIONS Empty any containers before loading them into the IR 6001. Use special inserts in accordance with the instructions provided. Waste water must be discharged in accordance with national and local water regulations. Consult your local water authority. Where discharge is indirect, ensure that the waterborne residues do not exceed statutory limits.
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Page 27: Applications Metal Cleaning
Applications Metal Cleaning Application stainless Aluminum bright metal, non-stainless steel eg. brass, steel Material/ oil, grease, oil, grease, oil, grease, oil, grease, Soiling particles etc. particles etc. particles etc. particles etc. Program P 006 METALL or P 006 METALL or P 006 METALL or P 007 LEI-OEL P 007 LEI-OEL... -
Page 28: Applications Optics
Applications Optics Optics In the production of optical items the machine can be used for degreasing, removing dust or polishing/grinding paste, and giving a final rinse to clear the items of residues. The quality of the final rinse depends on the quality of the water. - Page 29 Applications Optics Application Optical Glass Material/Soiling Dust/particles etc. Program P 006 METALL or P 007 LEI-OEL Wash temperature 60 - 75 T1 (°C) Wash temperature 50 - 60 T2 (°C) Cleaning agent mildly alkaline, alkaline Concentration 0.3 - 0.5 % for use Neutralizer Neutralization with product containing phosphoric component sometimes...
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Page 30: Applications Particle Decontamination
Applications Particle Decontamination Particle decontamination The IR 6001 offers exceptional cleaning results and is recommended for particle decontamination of chip boxes, wafer trays, drainers, fitting racks, computer components etc. Decontamination is accomplished with the addition of a minimal amount of a special cleaning agent in a purely aqueous system, without the addition of solvents. -
Page 31: Reactivating The Water Softener
Reactivating the water softener Before using the machine for the first The salt container must only be time, the MCU must be set by the filled with salt! service technician to reactivate the water softener according to the local Filling the salt container with anything but salt, such as detergent, water hardness level (see Operating and program manual). - Page 32 Reactivating the water softener To insert salt container ^ Close the door. ^ Remove the bottom basket from the ^ Turn on the faucets (water supply). wash cabinet. ^ Select program 15 REGENERIER (Regenerate/Reactivate). See "Turning on". The reactivation program proceeds automatically and is finished when the l indicator light goes out.
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Page 33: Serial Interfaces
Serial interfaces The serial interfaces are RS 232 The following connection cables are compatible. available from Miele: The interface enables data transfer – 45 ft. (15 m) connection cable for between the MCU and an EPSON short-term connection between the compatible printer or IBM compatible MCU front interface and a PC or printer. - Page 34 Serial interfaces Preparing the MCU for report 2. Select communication type "PRINT" (printer connection) printout Touch pad Display 1. Set the baud rate (transfer speed) of the printer BAUDRATE XXX (see the printer handbook) Turn the key switch to position III or IV. FUNCTION PROG Touch pad Display...
- Page 35 Serial interfaces Consult the supplier on the availability of dedicated PC programs. (Programs listed below may be universally obtainable). MCU-Protokoll-Manager (Report printout manager This program can be used to record and store report data, load from a data carrier, and print from an Epson compatible or HP-LaserJet printer.
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Page 36: Cleaning And Care
Cleaning and Care Cleaning the filters in the wash Cleaning the coarse filter cabinet The wash water passes through a four filter combination in the base of the wash cabinet which consists of: – Coarse filter – Fine filter – Flat filter –... - Page 37 Cleaning and Care Cleaning the flat and micro- fine filters ^ Remove the coarse and fine filters. ^ Clean all the filters. ^ Replace the filter combination securely in the reverse order in which ^ To unscrew the micro-fine filter, take it was removed.
- Page 38 Cleaning and Care Cleaning the water inlet filters Two filters incorporated into the water inlet system protect the valves from particles that may be in the water supply. The filters must be cleaned when dirty, or insufficient water flows into the wash cabinet. ^ Turn off the water valves.
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Page 39: Drying Unit: Cleaning And Care
Drying unit: Cleaning and Care Changing the coarse filter The coarse filter should be changed when dirty or after approximately 100 operating hours ("GROBFILTER" appears in the MCU control display). ^ Change the coarse filter. The smooth side of the filter should face the rear. -
Page 40: Correcting Minor Faults
^ Clean the filters in the water inlet. Heater limiter Reset the heater by: The IR 6001 is equipped with a thermal ^ Removing the service panel and breaker which shuts off the heating ^ Pressing the blue reset button on the elements if the machine overheats. -
Page 41: Installation
100 ppm than 5 psi (0.3 bar). CaCO Requirements (refer to IR 6001 MCU Installation Diagram for corresponding 4. Tank water connection: numbers): The machine has a 1" (25 mm) connection socket. - Page 42 Installation 5. Drain connection to the sewage 7. Electrical connection: system: All electrical connections must The machine comes equipped with a be made by a qualified electrician flexible drain hose " (22 mm) internal and meet all national and local diameter, 5 ft.
- Page 43 Installation 8. Vent connection: 10. Holding tank (not supplied with the machine): The machine is equipped with a venting socket at the rear. It must be connected An external holding tank is not supplied to a vent pipe to be provided on-site. with the machine, but must be provided The vent must be able to accept a on-site if required.
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Page 44: Help To Protect Our Environment
Help to protect our environment Disposal of the packing Disposal of an old appliance material Old appliances contain materials that may be recyclable. Please contact your The transport and protective packing local recycling authority about potential materials are environmentally friendly recycling, before disposing of the for disposal and can normally be appliance. - Page 46 Alteration rights reserved / 2101 M.-Nr. 04 271 821 / 00...
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