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McLaughlin VERSA-MOLE McL-10H Components And Repair Manual

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COMPONENTS AND
REPAIR MANUAL
MODEL McL-10H VERSA-MOLE
UTILITY DRILL
PART NO. 8080000
Serial #__________________________________
Purchased &
Serviced Thru: ____________________________
Repair Manual Part No.: E250060
Purchase Date: ___________________________

TABLE OF CONTENTS

Frame Assembly............................................................................................................ Section 2.0.0
Carriage Assembly........................................................................................................ Section 3.0.0
Console Assembly......................................................................................................... Section 4.0.0
Breakout Assembly........................................................................................................ Section 5.0.0
Hydraulics...................................................................................................................... Section 6.0.0
Water Parts.................................................................................................................... Section 7.0.0
Zap-Alert
Operating Instructions/Strike Alert Components........................................ Section 8.0.0
TM
Repair Instructions......................................................................................................... Section 9.0.0
Warranty Statement/Return Goods Policy................................................................... Section 10.0.0
© 2008 by McLaughlin Group, Inc.
All rights reserved. No part of this manual may be reproduced in any form or by any
means without prior permission of McLaughlin Group, Inc.
Revision Date: 09/19/08

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Summary of Contents for McLaughlin VERSA-MOLE McL-10H

  • Page 1: Table Of Contents

    Warranty Statement/Return Goods Policy..............Section 10.0.0 © 2008 by McLaughlin Group, Inc. All rights reserved. No part of this manual may be reproduced in any form or by any means without prior permission of McLaughlin Group, Inc. Revision Date: 09/19/08...

  • Page 2: Specifications & Maintenance

    SPECIFICATIONS & MAINTENANCE McL-10H VERSA-MOLE McL-10H UTILITY DRILL CAPABILITIES: Dry Auger: 2" - 12" (5.1 - 30.5 cm) Wet Guided Pilot: 2 - 2-7/8" (5.1 - 7.3 cm) Back Reaming: 12" (30.5 cm) Chuck Options: Threaded: Tapered 1-5/8" (4.1 cm) Hex Size: Customer to specify 13/16"...
  • Page 3 GENERAL MAINTENANCE McL-10H VERSA-MOLE CARRIAGE Check all screws and nuts initially and then every week when in continuous use. Tighten all loose nuts and screws. Replace missing nuts or washer. HYDRAULICS Check all hoses and fi ttings for leaks initially and then every week when in continuous use.
  • Page 4 SAFETY AND OPERATION MANUAL Safety and Operation manual must be kept with the machine at all times. Call McLaughlin Group, Inc. for a free replace- MAKING AND BREAKING ROD JOINTS ment. Always use an approved thread lubricant on rods.
  • Page 5 2.1.0...
  • Page 6 2.1.0...
  • Page 7 2.2.0...
  • Page 8 2.2.0...
  • Page 9 SADDLE & SPACERS McL-10H VERSA-MOLE SADDLE & SPACERS McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080090 Saddle Weldment 8080094 Saddle Shoe 2.3.0...
  • Page 10 THRUST CYLINDER - SEAL KIT McL-10H VERSA-MOLE THRUST CYLINDER - SEAL KIT McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080022 Seal Kit, Includes Items #1 - #7 Item #1 - Wiper Item #2 - Seal Item #3 - O-Ring Item #4 - Back-Up Washer Item #5 - Back-Up Washer Item #6 - Seal Item #7 - O-Ring...
  • Page 11 3.1.0...
  • Page 12 ITEM QTY NUMBER DESCRIPTION 8080070 CARRIAGE FRAME T500020 GREASE FITTING .125 MNPT T200080 HYDRAULIC MOTOR U070020 SCREW, C-BORE .500-13 X 1.50 U210100 WASHER, LOCK .500 8080071 SPINDLE SHAFT U000817 SCREW, HC .500-13 X 1.00 GR8 8080220 KEY, SQ. .500 (SPECIAL) 8080227 FRONT LIP SEAL 8080229...
  • Page 13 SEAL KIT, HYDRAULIC MOTOR McL-10H VERSA-MOLE 3.2.0...
  • Page 14 SEAL KIT, HYDRAULIC MOTOR McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION T200081 Seal Kit, Shaft T200082 Seal Kit, Rear Motor 3.2.0...
  • Page 15 CHAIN TENSIONER McL-10H VERSA-MOLE CHAIN TENSIONER McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION McL-10H-7 8080018 Thrust Chain, Long, Rear 8080217 Connecting Link, BL-534 8080043 Threaded Chain Clevis, R.H. Thd. 8080066 Float Indicator, Operator Side Only U810025 Shaft Collar, .625, Left Side 8080042 Turnbuckle 8080044...
  • Page 16 CHAIN ANCHOR ASSEMBLY McL-10H VERSA-MOLE CHAIN ANCHOR ASSEMBLY McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION McL-10H-7 8080018 Thrust Chain, Long, Rear 8080217 Connecting Link, BL-534 8080043 Threaded Chain Clevis, R.H. Thd.

  • Page 17: Console Assembly

    CONSOLE ASSEMBLY McL-10H VERSA-MOLE 4.1.0...
  • Page 18 CONSOLE ASSEMBLY McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080101 Console Weldment T720020 Pressure Gauge (0-3000 psi) E250210 Operation & Safety Manual Box E250205 Operation & Safety Manual 8080182 Hydraulic Control Valve U000300 Screw, HC .312-18 X 3.000 Lg. U200040 Washer, Flat .312 U120105 Nut, Hex .312-18 8080076...
  • Page 19 5.1.0...
  • Page 20 5.1.0...
  • Page 21 BREAKOUT WRENCH MANIFOLD ASSEMBLY McL-10H VERSA-MOLE BREAKOUT WRENCH MANIFOLD ASSEMBLY McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080156 Shuttle Valve 8080156 Check Valve 8080154 Pilot Op. Check Valve 5.2.0...
  • Page 22 CLAMP CYLINDER - SEAL KIT McL-10H VERSA-MOLE CLAMP CYLINDER - SEAL KIT McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080244 Seal Kit, Includes Items #1 - #7 Item #1 - Wiper Item #2 - Seal Item #3 - O-Ring Item #4 - O-Ring Item #5 - Back-Up Washer Item #6 - Seal Item #7 - Back-Up Washer...
  • Page 23 ROTATION CYLINDER - SEAL KIT McL-10H VERSA-MOLE 5.4.0...
  • Page 24 ROTATION CYLINDER - SEAL KIT McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080245 Seal Kit, Includes Items #1 - #7 Item #1 - Wiper Item #2 - Seal Item #3 - O-Ring Item #4 - O-Ring Item #5 - Back-Up Washer Item #6 - Seal Item #7 - Back-Up Washer 8080249...

  • Page 25: Hydraulics

    HYDRAULICS McL-10H-5 VERSA-MOLE 6.1.0...
  • Page 26 HYDRAULICS McL-10H-5 VERSA-MOLE ITEM NUMBER DESCRIPTION 8080182 Hydraulic Control Valve T200080 Hydraulic Motor T720020 Pressure Gauge (0-3000 psi) 8080157 Shuttle Valve 8082045 Thrust Cylinder 8080153 Breakout Clamp cylinder 8080169 Hydraulic Manifold Assembly 8080176 Breakout Rotation Cylinder TH00133 Hose Assembly, Valve-Motor TH00116 Hose Assembly, Valve-Gauge TH00134...
  • Page 27 HYDRAULICS McL-10H-7 VERSA-MOLE 6.2.0...
  • Page 28 HYDRAULICS McL-10H-7 VERSA-MOLE ITEM NUMBER DESCRIPTION 8080182 Hydraulic Control Valve T200080 Hydraulic Motor T720020 Pressure Gauge (0-3000 psi) 8080157 Shuttle Valve 8080017 Thrust Cylinder 8080153 Breakout Clamp cylinder 8080169 Hydraulic Manifold Assembly 8080176 Breakout Rotation Cylinder TH00115 Hose Assembly, Valve-Motor TH00116 Hose Assembly, Valve-Gauge TH00117...
  • Page 29 HYDRAULICS McL-10H-5 and McL-10H-7 VERSA-MOLE Hydraulic Schematic 6.3.0...

  • Page 30: Water Parts

    WATER PARTS McL-10H VERSA-MOLE WATER PARTS McL-10H VERSA-MOLE ITEM# NUMBER DESCRIPTION 8080232 Water Swivel, 750 NPT T720020 Pressure Gauge (0-3000psi) T401015 Fitting, Elbow45, 04FP-04MP TH00139 Hose Assembly, Water, Console - Bulkhead T400700 Fitting, Reducer, 08FJ-04MJ T402150 Fitting, Tee, 08MJ-08MJ-08FJ T400396 Fitting, Bulkhead, 08MP-08MJ McL-10H-5 TH00137...
  • Page 31 WATER SWIVEL SEAL KIT McL-10H VERSA-MOLE WATER SWIVEL SEAL KIT McL-10H VERSA-MOLE ITEM# QTY. NUMBER DESCRIPTION 8080226 Seal Kit, Includes Items #1 - #2 Item #1 - O-Rings Item #2 - Teflon Seals NOTE: Install O-Rings on top of Teflon Seals. 7.2.0...
  • Page 32 ZAP ALERT OPERATING INSTRUCTIONS McL-10H VERSA-MOLE Insulated Blanket: WARNING: It is important to read and understand these instructions before using the ZAP-ALERT The insulated blanket should be positioned to protect the operator from inadvertent contact with the pit wall. Place The ZAP-ALERT is an electrical power line strike indica- the blanket in the desired position and install the stakes in...
  • Page 33 ZAP ALERT COMPONENTS McL-10H VERSA-MOLE 8.2.0...
  • Page 34 ELECTRIC SAFETY BOOT CARE & MAINTENANCE McL-10H VERSA-MOLE Rinse boots with water after each use. Boots must stay soft and not dry out. Apply a rubber protector to the exterior of the boots to prevent them from drying out. Inspect boots thoroughly before each bore. Check for cracks, holes or any other type of damage.
  • Page 35 STRIKE ALERT POWER CORD ASSEMBLY McL-10H VERSA-MOLE 8.4.0...
  • Page 36 STRIKE ALERT FEMALE RECEPTICAL ASSEMBLY McL-10H VERSA-MOLE 8.5.0...

  • Page 37: Repair Instructions

    WARNING: Do not modify this machine. Use only au- High Pressure. Leaking hydraulic fl uid under thorized McLaughlin repair parts. Failure to pressure can penetrate and cause serious in- comply can result in serious injury. Service jury. Check for leaks with cardboard. Relieve pressure this equipment according with maintenance instructions in this manual.
  • Page 38 STEP 3: HYDRAULIC MOTOR REMOVAL 10. Remove the hydraulic hoses going to the motor. Cap the hoses to prevent hydraulic fl uid loss and contamination. Mark hoses for proper installation later. 11. Remove the screws which hold the motor to the carriage plate.
  • Page 39 STEP 8: HYDRAULIC MOTOR INSTALLATION 29. Place the motor in the mounting hole in the car- riage back plate. 30. Line-up the slots in the motor with the tapped hole in the carriage plate. Install the four (4) screws. Position the motor so the ports are facing upward. 31.
  • Page 40 STEP 12: CHAIN GUARD INSTALLATION 51. Clean off any remaining silicone from the edges of the chain guard and from the back side of the carriage plate. 52. Apply two (2) thin beads of silicone sealant (Dow Corning-RTV # 732, or equivalent) to the inner edge and outer edge of the chain guard.
  • Page 41 or loose. Rotate the turnbuckle until the threaded chain connectors completely unscrew. 10. Slide the chain connectors out of the slider angles. The fl oat indicator or collar must be removed from the chain connector before it will slide thrught the stop block.
  • Page 42 pulley pins are for the two (2) small and two (2) larger slider pulleys. 30. Install the spiral locking rings. Be sure they are properly seated in the pulley pin groove. STEP 10: SLIDER PULLEY INSTALLATION 31. Screw the slider pulley onto the end of the cylinder rod.
  • Page 43 studs. NOTE: The smooth, coated side should be facing in toward the center of the machine. Also, the conveyor should be slightly above the top of the frame angle. 50. Install the two (2) machine screws at each end of the conveyor belt.
  • Page 44 12. Remove all paint and corrosion from around the front side mounting holes on the strike alert mount plate. NOTE: There must be a good contact between the strike alert and the frame. Paint, rust and corrosion, around the mounting bolts can pre- vent the strike alert from working properly.
  • Page 45 STEP 4: LOWER JAW REMOVAL 12. Remove the two (2) screws which hold the jaw to the block. 13. Remove the nut on the bottom of the lower jaw retainer. 14. Pull the jaw mtg. block and the jaw retainer up out of the breakout.
  • Page 46 proper routing of hoses. STEP 10: CLAMP CYLINDER ASSEMBLY 35. Place the jaw mtg. block on the rod of the cylinder. 36. Align the holes and insert the dowel pin. 37. Slide the assembly down into the breakout. Ori- entate the cylinder ports so they are closest to the center of the breakout.

  • Page 47: Warranty Statement/Return Goods Policy

    A. Non-stock parts B. Custom parts C. If you are unsure about a parts status when ordering, ask your McLaughlin representative if the item fi ts on of the above conditions. Items must be returned within thirty days of original order date.