Emerson KTM E0105 Series Installation, Operation And Maintenance Instructions

Emerson KTM E0105 Series Installation, Operation And Maintenance Instructions

Powder discharge system metaltite ball valves

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KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be read fully and understood

TABLE OF CONTENTS

1. Safety precautions ......................................... 1
2. Specifications ................................................ 2
3. Range of application...................................... 3
installation ..................................................... 4
5. Transportation ............................................... 4
6. Installation ..................................................... 4
7. Operation ....................................................... 5
8. Maintenance .................................................. 6
9. Troubleshooting ............................................ 7
10. Valve disassembly ......................................... 7
11. Warranty ....................................................... 9
Please read through this manual completely
before operating the valves.
Powder Discharge System (PDS) Metaltite
Valves are usable for ON-OFF powder service
such as polyethylene, polypropylene and
hydrocarbon vapor etc.
Emerson.com/FinalControl
Please use the valves according to warnings
and cautions described in this document.
Failure to do so could result in an accident
due to wrong storage, installation, operation,
maintenance and disassembling and/or serious
damage.
Please keep this manual in a handy place for
immediate reference; be sure to provide it to
purchaser, contractor, piping designer, user,
operator or maintenance technician.
KTM reserves the right to discontinue the
manufacture of, change or modify design and/
or construction of any KTM product during the
manufacturing procedure, without incurring
any obligation to accept for credit, to replace or
furnish or install such changes or modifications
on products previously or subsequently sold.
This document is subject to changes without
notice.

1 SAFETY PRECAUTIONS

Precautions for using KTM valves safely are
highlighted with the following two warning
signs to indicate the level of danger posed.
Please read the postscript carefully to ensure
safety and prevent any damage before starting
to use the product.
WARNING
A potentially hazardous situation which, if not
avoided, could result in death or serious injury.
WARNING
A potentially hazardous situation which, if not
Ball
avoided, may result in minor or moderate injury.
®
© 2020 Emerson. All rights reserved.
BALL VALVES
®
VCIOM-14921-EN 20/01

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Summary of Contents for Emerson KTM E0105 Series

  • Page 1: Table Of Contents

    A potentially hazardous situation which, if not Powder Discharge System (PDS) Metaltite Ball avoided, may result in minor or moderate injury. ® Valves are usable for ON-OFF powder service such as polyethylene, polypropylene and hydrocarbon vapor etc. Emerson.com/FinalControl VCIOM-14921-EN 20/01 © 2020 Emerson. All rights reserved.
  • Page 2: Specifications

    KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 2 SPECIFICATIONS The safety of the valves and conformity with your equipment should be checked by the design engineer or those who determine the specification based on the catalog or other technical data. Upon arrival, the applicable conditions (temperature, pressure, fluid-characteristics, environmental conditions, mounting gauge etc.) should be first checked to make sure they are correct.
  • Page 3: Range Of Application

    KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 3 RANGE OF APPLICATION WARNING Do not use valves beyond specifications or limits Pressure/temperature rating indicated in the catalog. Powder Discharge System (PDS) Metaltite ® CAUTION Ball Valves have a range of application defined by temperature and pressure.
  • Page 4: Storage And Preservation Before Installation

    3. Do not expose consignment packages to the according to specifications. When in doubt, rain/wind or directly to the sun. contact KTM or your local Emerson facility. 4. Storage in an open area for a limited period 3. Define the preferred mounting orientation can be considered only if the valves have with respect to the system pressure.
  • Page 5: Operation

    KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS CAUTION 7 OPERATION FIGURE 1 Tightening of bolts 1. Ensure that there are no solid objects such as 7.1 Operation instruction pieces of wood, plastic or packing materials within the valve or on the valve seat.
  • Page 6: Maintenance

    KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 8 MAINTENANCE Typical structures of gland portion are shown in Figure 4. Numbers of parts vary slightly The following instructions will contribute to a depending on the valve type and size. Refer long life service of the valve.
  • Page 7: Troubleshooting

    KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 9 TROUBLESHOOTING Trouble examples Causes Measures Unsmooth operation 1. Jamming due to solids or slurry in the 1. Clean the inside of the valve. fluid. If necessary, replace parts (ball, seats, stem bearing, thrust bearing).
  • Page 8 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE BALL VALVES ® INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS ASME CLASS 150 MODEL E0105MK, E0125MK / ASME CLASS 300 MODEL E0106MK, E0126MK Body material: carbon steel Body material: stainless steel Material code Material code 62BY 62BG 62WY 62WG...
  • Page 9: Warranty

    Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co.

Table of Contents