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Part# 1002702-03
03-31-08
This manual contains important information
concerning the installation and operation of the gun
washer listed above. Read manual thoroughly
INSTRUCTIONS
and keep for future reference.
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
248-960-7100
1-800-444-4351
Fax 248-960-7109
Patents USA 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468
Made in the USA
website: www.herkules.us
e-mail: info@herkules.us
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Summary of Contents for Hercules G415
- Page 1 Part# 1002702-03 03-31-08 This manual contains important information concerning the installation and operation of the gun washer listed above. Read manual thoroughly INSTRUCTIONS and keep for future reference. Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 1-800-444-4351 Fax 248-960-7109 Patents USA 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468...
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Page 2: Table Of Contents
Operation ........................7-9 Preventive Maintenance ....................10 Troubleshooting ......................11 Notes ........................... 12-13 Parts layout for G415 ………………………………………………………………………….. 14-16 Warning Symbol Caution Symbol CAUTION WARNING This symbol alerts you to the possibility of This symbol alerts you to the possibility of... -
Page 3: Warnings
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly INSTRUCTIONS and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •... - Page 4 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the solvent. •...
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Page 5: Model Information
Weight Model Description lb. (kg.) Equipped with two diaphragm pumps, one for washing and one for **25.5 G415 rinsing. Adapted for cleaning pressure pot systems (39.5) (1067) (648) (457) paint hoses, and cans up to five gallons plus a hand held brush for manual cleaning of parts. -
Page 6: Installation
Installation Installing the Gun Washer Figure 1 Place gun washer on a level surface in a properly ventilated paint mixing room. Lid Bracket Connection the Foot Operated Lid Opener 1. Align the hole in the Lid Rod with the hole in the Lid Bracket Lid Rod and insert the Clevis Pin through the holes (see fig. -
Page 7: Operation
Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer 1. Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short stem supports as needed (see Fig. 3). For questions or adapter kits 2. - Page 8 Operation Internal Washing of Paint Lines with Guns Attached Additional Hose and Can Washing Features Remove the brass plug from the hose wash bulkhead on the front of the shield. Install a female fluid quick coupler with 1/4 Internal Washing of Paint Lines in.
- Page 9 Operation Rinsing of Paint Equipment Manual Cleaning of Paint Equipment Place a five-gallon can of clean solvent next to gun washer. Set the pointer on the shield to the brush clean position. Remove the cap from the can and replace it with the plug With the pointer in the brush clean position, the brush will provided in the parts bag.
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Page 10: Preventive Maintenance
Preventive Maintenance 1. Drain excess paint from cup or pot before placing in gun washer. 2. Drain paint sludge from gun washer tank weekly. Do this after a weekend so that it has settled. Open ball valve and drain until clear solvent flows. -
Page 11: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. 1. Make sure the air line is properly connected with 90-120 psi. 2. Make sure lid is fully closed. Make sure the limit valve on the pump bracket is closed in the downward position. 3. -
Page 12: Notes
Notes... - Page 13 Notes...
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Page 14: Parts Layout For G415
Parts Layout for G415 Lid Sticker Lid Stop #1001709 #11051 Lid Assembly #10444 Flex Tube #100-079 Screw #10 x 5/8 SS #1000663 Guard Fume Extractor #11049 #1000948 Tank Assembly #10099 Manual Brush #1000563 Flow Control Valve #1003172 Divider Elbow #1000540... - Page 15 Timer Knob #M230-002 Spacer #M230-004 Shield Assembly #12597 Socket Screw #002-171 Hex Head Screw #005-119 Removable Cap Limit Valve #1000903 #1000905 Timer Cam #M230-003 Support Bracket #13149 Limit Valve #M1C Spacer #M230-005 Tube Fitting Timer Adaptor #M230-001A Or Valve #1000851 Filter/Regulator Actuator #T17M...
- Page 16 Manifold Assembly #12596 Jet Nozzle #54P1 Stem Support #53A Check Ball Assy. #005-145 Tube Fitting #T24 Street Tee #C12D Manifold Bolt #002-136S Connector Acorn Nut Limit Valve #002-143 #008-244 Tube Fitting 3/8” ID Blue Hose Diaphragm Pump #100-084 #318 Hose Barb #1000981 5/32”Nylon Tubing Connector...
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