Anapol EU-50 Operating Instructions And Equipment Description

Exhaust gas analyzer

Advertisement

Quick Links

Operating Instructions
and Equipment Description
Exhaust gas analyzer
anapol EU-50

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EU-50 and is the answer not in the manual?

Questions and answers

Summary of Contents for Anapol EU-50

  • Page 1 Operating Instructions and Equipment Description Exhaust gas analyzer anapol EU-50...
  • Page 2 Our customer service department is at your disposal at all times and will be delighted to offer you optimal and efficient help if necessary. Your anapol team, Anapol Instrument Engineering Inc Gewerbepark Moosweg 1 CH-2555 Brügg, Switzerland Tel: +41 (0)32 374 25 45 Fax: +41 (0)32 374 25 47 e-mail: sales@anapol.ch...
  • Page 3 Figure that describes the version of all other characteristics of the device, e.g. data storage, special customer requests, Bugfix, new hardware components, etc. EU-50 exhaust gas analysis computer On the basis of article 17 of the Federal Law on Metrology of 19 June 1977 and according to the Directive of 27 August 1987 on exhaust gas test equipment for combustion plants that are operated using "extra...
  • Page 4: Table Of Contents

    CONTENTS Introduction ...........................5 Utilization/intended use ..........................5 Preventive measures............................ 5 Function..............................5 Device description............................6 Operation ............................7 Commissioning ............................7 2.1.1 Procedure: ....................................7 2.1.2 Switch device on..................................7 Calibration..............................8 Measurement ............................10 Printing ..............................11 2.4.1 Printing measurements .................................
  • Page 5: Introduction

    Introduction Utilization / intended use The anapol EU-50 flue gas analysis computer is an electronic measuring device that is designed for the monitoring and optimal adjustment of combustion plants. This device is especially set up for combustion plants burning fossil fuels, such as oil and gas for example.
  • Page 6: Device Description

    Device description Holder for Plastic film keyboard On/Off switch measuring probe Display Thermal printer Connection for Slot for chip card fresh air temperature probe Connection for draft Connection for exhaust measurement temperature probe Slot for chip card Connection for Connection for exhaust Serial interface fresh air gas measurement...
  • Page 7: Operation

    Switch device on. The following text appears on the display: Exhaust gas analysis = ENTER key computer anapol EU-50 V3.XX M: Menu E: continue By pressing this key you go to the configuration menu. For details please see "Menu". With this key you always go one step further on, no matter where you are.
  • Page 8: Calibration

    If it is impossible to achieve a leak-free device, it must be checked over by anapol. As soon as the device is sealed, this appears on the display: Leak tightness OK...
  • Page 9 Current date, current time 04.03.04 11:20:30 Ambient temp. of fresh air probe, calibration time 100 secs. TA 23.4°C Battery charge status Battery [####] The device automatically begins the calibration procedure, which lasts 100 seconds. You can see the time remaining on the display. ⇒...
  • Page 10: Measurement

    Measurement After successful commissioning and calibration, you can now take measurements at your combustion plant. ⇒ Put the cone into the aperture provided for this purpose in the burner exhaust outlet and turn it until it is tight and the measuring probe stays in position on its own. On the display, you will see: Measured exhaust gas values, 7.3% TA 19.0°C...
  • Page 11: Printing

    Printing 2.4.1 Printing measurements In order to print out measurement results, the device must still be in measuring mode; i.e. the display must show the following: 7.3% TA 19.0°C CO2 10.1% TG 38.0°C 0.6% 1.1% To print press the key. Number of copies and confirm with if you want to change the entries, you can use the arrow key...
  • Page 12 The following options are available for selection: "Do not print" "Basic load" "Full load" "Part load" Selection of check type: Check Select options with , confirm with Routine check The following options are available for selection: "Routine check" "Service check" "1st Re-check"...
  • Page 13: Save Measurements

    Once you have answered the individual points, a report is printed out with the following information: anapol EU-50 CH-2555 Brügg, Switzerland V3.00 SN 50xxx Plant No. 000123 Measurement --------------------------------- TIME 11:55:40 DATE 04.03.04 --------------------------------- Fuel: HEATING OIL EL max = 15.5 % A2 = 0.68...
  • Page 14: Printer Options

    2.4.3 Printer options Quickprint Quickprint prints out the values during measurement without any other prompts. ⇒ Press the key during measurement. Evaluation print-out This option prints out the values during measurement without any other prompts. ⇒ Press the key during measurement. P: Print If the evaluation proves positive, select the E: Measurement...
  • Page 15: Menu

    Menu You can select a variety of functions in the menu. To go to the menu, press the key. 1. Draft 2. Change paper 3. Diagnosis 4. Language 5. Communication 6. Free fuels 7. Address 8. Settings 9. Date + time 0.
  • Page 16: Change Paper

    Change paper You can change the paper at any time during commissioning or measurement. ⇒ Press the keys Change paper P: Advance paper E: Continue ⇒ Open the paper compartment cover by gently pulling it upwards. ⇒ Put a new roll of paper in, guiding the paper end out. ⇒...
  • Page 17: Diagnosis

    Diagnosis ⇒ Press the keys O2 0.41mA TA 26.8°C Select the second page with 0p TG 27.3°C 0p NO2 0p P 4.6hPa 12.4°C I 12 Select the first page with 12.4°C I 13 Pump 10.12V I 14 Batt. 12.35V I 15 In this menu, you can check the condition of the following sensors: : 0.34 <...
  • Page 18: Communication

    Display language Select the display language using 1. Deutsch or with , confirm with The following languages are available for selection: 1. Deutsch 2. Français 3. Italiano 4. English Printer language Select the display language using 1. Deutsch or with , confirm with To exit Language, press this key Communication...
  • Page 19: Communication

    The device can be operated using a remote control. "Data output" Data is simultaneously printed out and transferred formatted via the serial interface to the PC. Please contact anapol for details of the report. ⇒ To exit the Communication menu, press this key 3.5.3...
  • Page 20 3.5.3.1 Calculation of average value An average value can be calculated from the saved measurements and printed out. ⇒ Select a saved measurement with keys From this measurement, the average value will be calculated from the selected number of previous measurements.
  • Page 21: Free Fuels

    Free fuels In this menu, 8 fuels can be programmed. Five fuels are pre-programmed, three more can be programmed. For the USA: all 8 fuels are freely programmable. Example: ⇒ Press the keys and select the storage location with the arrow keys. If no free fuel has yet been recorded, the following appears on the display: Free fuels 6 ----...
  • Page 22: Address

    Enter parameters Select with and continue with If you have selected calculation method k: ⇒ Now enter the appropriate parameters for k Enter parameters Select with and continue with ⇒ Now enter the appropriate parameters for the max. CO2 value as a % Enter parameters Select with and continue with...
  • Page 23: Settings

    Settings You can set up various functions and displays in this sub-menu. ⇒ Press the keys and the following appears on the display: Alarm CO 1600 ppm Respond using the arrow keys Continue with Data logging Respond using the arrow keys Continue with Saves measurements to internal memory with print-out...
  • Page 24: Date + Time

    In this sub-menu, you can call up information on the hardware version, software version and inspection. ⇒ Press the keys and the hardware information appears on the display: EU-50 hardware Press the key and the software information appears V2.00 SN 50xxx 1) on the display.
  • Page 25 Inspection Press the key to go back to the menu. Date 15.04.04 Operating hours 78 h next 1000 h Page 25...
  • Page 26: Text Entry

    Text entry Key Symbol mno6öô Blank space 0 pqrs7 .,-/&:'@1 tuv8ü abc2äàâç wxyz9 def3éèê Shift key ghi4î Delete Jkl5 Escape Each time you press a key in rapid succession, the next symbol assigned to that key will become available. If you release the key, the symbol currently shown on the display will be entered and the cursor will move on to the next position.
  • Page 27: Special Functions

    Special functions The following functions can be carried out in measuring mode. With this key you put the device into standby mode. The following appears on the display: Standby Continue with , a calibration procedure is started (see "Calibration" chapter). E: Continue The device now only uses a minimal amount of power (important for devices run on rechargeable batteries).
  • Page 28: Customer Data

    Customer data The device can be designed in such a way that it can save and print out customer data (option). These programmed fields appear at the end of the dialogue for standard printing (see "Printing") and can then be filled in. Those fields that have been filled in this way can be printed out in sequence.
  • Page 29: Buwal Measurement

    BUWAL measurement A BUWAL measurement (option) is a measurement carried out that follows precisely the instructions of BUWAL (Swiss Agency for the Environment, Forests and Landscape). Procedure: Put the device into operation (see "Commissioning"). After a successful hydrostatic test, the following appears on the display: E: Normal measurement : Normal measurement.
  • Page 30 The main flow search phase starts now. O2 4.2 % TG 117°C 80 m NO2 55 m Main flow Search! The main flow has been found if the highest exhaust gas temperature remains the same for 5 secs. or just rises.
  • Page 31 As soon as the exhaust gas temperature has dropped 10°C under the saved temperature, several entries must be made (see "Printing"). As soon as the O has reached >= 20.5 %, two print-outs are made: 1 for the installation engineer, 1 for the inspector (see "Printing").
  • Page 32: Rechargeable Batteries

    Rechargeable batteries Battery charger Rechargeable battery pack In the case of devices with rechargeable batteries (option), the following points should be observed: - IMPORTANT - Always remove rechargeable batteries from the measuring device before charging them. Make sure rechargeable batteries are fully charged before using them. The battery charger shows the charge level of batteries.
  • Page 33: Error Messages

    Solution: check all hose connections, otherwise it will be impossible to calibrate the device. If this display appears even though the probe is connected, the device must be checked over by anapol. Cause: the measuring probe is already located in the exhaust pipe...
  • Page 34: Error Message During Measurement

    <= 40 ppm <= 50°C If this display still persists after a number of attempts, please contact anapol. Error message during measurement Cause: you are measuring a combustion process with a CO content Alarm CO! 1670 ppm of more than 1,600 ppm.
  • Page 35: Maintenance And Inspection

    Maintenance and inspection - TO BE OBSERVED WITHOUT FAIL - • You should have the device inspected by anapol at least once a year or every 1,000 operating hours. Then the device must be inspected by a metas accredited calibration centre.
  • Page 36: Jobs To Be Done During An Inspection

    10.1 Jobs to be done during an inspection PARTS WORK DONE DESCRIPTION PERIODS CO SENSOR FILTER Replaced If present 1 YEAR NO SENSOR FILTER Replaced If present 1 YEAR THREE-WAY FILTER Replaced 1 YEAR WATER SEPARATOR SEAL Replaced Silicon seal 1 YEAR SILICON HOSES Replaced...
  • Page 37: Technical Data

    Appendix Technical data We reserve the right to make technical modifications. Sensors: Electrochemical Range: 0 - 21% Vol Resolution: 0.01 % Vol Response time: ∆ 90% < = 20 seconds Margin of error: ± 0.4%Vol in entire range Electrochemical Range: 0 –...
  • Page 38 TA (air intake temperature) NiCr/Ni – thermocouple Range: 0 - 80°C Margin of error: ± 3°C max. Draft (fine draft measurement) Semi-conductor DMS bridge Range: - 4 / + 50 hPa Calculations 0 - 20.0% Vol 0 - 99.9% la (Lambda) 1 - ∞...
  • Page 39: Explanation Of Calculations

    11.1 Explanation of calculations The following explanations are extracts from the BUWAL document: "Recommendation for the measurement of exhaust gases from combustion systems for 'extra light' heating oil or gas." For the specification of the relative volume content, all gases are treated as "ideal gases" (volumetric content = amount of substance) In relation to standardised conditions: 1 mg / m = 0.800 ppm mol...
  • Page 40: Evaluation Of Measurements Q

    ± 0.10 x display or ± 12 ppm (whichever is greater) ± 0.10 x display or± 10 ppm (whichever is greater) ± 7 ppm in entire range 11.2 Alternative designs Abbreviations Description Probe length 160 mm CO protection Chip card for data storage EU-50/S1/C/CC Example of description: Page 40...
  • Page 41: Index Of Keywords

    Index of keywords Address ....................22 Indenture number..................3 Alternative designs ................. 42 Information ..................... 24 Approval ....................3 Information sub-menu ................24 BUWAL measurement ................29 Lambda ....................40 Calculation NO + g................41 Language ..................17, 40 Calibration ....................8 Liquid gas ..................

Table of Contents