Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Summary of Contents for Spirotech SPIROVENT SUPERIOR S250
- Page 1 SPIROVENT ® SUPERIOR S250 Maximising Performance for You...
- Page 2 Introduction © Copyright All rights reserved. No part of this manual may be duplicated and/or made public through the Internet, by means of printing, photocopying, microfilm or in any other way without prior written permission from Spirotech bv.
-
Page 3: Table Of Contents
Contents Contents Introduction....................6 About the unit in this document....................6 Intended use..........................6 About this document........................6 Scope of the delivery........................6 Symbols used in this document....................7 Related documents........................7 Safety......................8 Safety instructions........................8 Technical specifications................9 Operating conditions........................9 General specifications........................ - Page 4 Contents Operation....................19 User interface description......................19 6.1.1 Overview of the user interface..................19 6.1.2 Buttons and indicators....................20 6.1.3 Color codes of the status indicator LEDs................20 6.1.4 Operating modes......................20 6.1.5 Booster function......................22 6.1.6 Last fill-time (item no. 7)....................22 6.1.7 Pump input signal (item no.
- Page 5 Contents Take the unit out of operation..................... 35 9.3.1 Close the system valves....................36 9.3.2 Drain the unit........................36 Clean the Y-strainer (filter)......................37 Replace the automatic air vent....................37 10 Troubleshooting..................38 10.1 Troubleshooting instructions.......................38 10.2 Function codes (warnings and errors)..................38 10.3 Troubleshooting table.........................
-
Page 6: Introduction
• This manual has been composed with the utmost care. Should, however, this manual contain any inaccuracies, Spirotech bv cannot be held responsible for this. Scope of the delivery •... -
Page 7: Symbols Used In This Document
Introduction Symbols used in this document Throughout the instructions the following symbols can be used: "Warning" means that personal injury or death is possible and "cau- tion" means that serious damage to the product or environment is pos- sible if you do not follow the instructions "Hot parts"... -
Page 8: Safety
Safety Safety Safety instructions Refer to the safety instructions document for the safety instructions and other safety information. Read these safety instructions prior to installation. This document is included in the packaging and available on the website. The installation and operation of the unit must be in compliance with the local safety and health regulations and accepted codes of good practice. -
Page 9: Technical Specifications
Technical specifications Technical specifications Operating conditions The unit is suitable for use in systems filled with clean water that may be partly demineralized or contain additives. Use in combination with other fluids (e.g. glycol or foaming fluids) is not allowed and may result in irrepairable damage. The unit should be used within the limits of the technical specifications. -
Page 10: Performance Specifications
Technical specifications Performance specifications Item S250 Nominal degassing condition [bar-g] -0.5 Processing capacity [l/h] 42-74 Dimensions Item S250 Width [mm] (X) Height [mm] (Y) Depth [mm] (Z) 74.358_00 - 28.04.2021... -
Page 11: Required Free Space Around The Unit
Technical specifications Required free space around the unit Item S250 Required free space [mm] (X) Required free space [mm] (Y) 74.358_00 - 28.04.2021... -
Page 12: Installation
Make sure that the flexible lines leave the unit at the top. • In case of a heavily contaminated system fluid, a Spirotech SpiroTrap dirt separator should be installed in the main return line of the installation, in front of the Superior S250. -
Page 13: Position The Drilling Template On The Wall
Installation Position the drilling template on the wall • Make sure that the conditions of the location meet the requirements. Refer to section • The Quick Installation Guide is also a drilling template. Make sure that you read the instructions first. Keep the Quick Installation Guide for future reference. 1. -
Page 14: Mount The Unit To The Wall
Installation Mount the unit to the wall Note: To prevent damage to the unit, do not put the unit on the ground. Immediately install the unit to the wall. 1. Mount the unit to the wall. 2. Make sure that the unit hangs correctly on the fasteners. -
Page 15: Install The Branch Lines
Installation Install the branch lines 1. Make two branch lines 1/2” (A) on the side of the main line, preferably the main return line. 2. Make sure that you connect the hoses to the correct lines. Refer to the labels on the line. -
Page 16: Guide The Bms Cable Into The Unit
Installation 4.8.1 Guide the BMS cable into the unit 1. Guide the BMS cable along the power cable (A). Caution: Make sure that the cables do not touch hot parts. 4.8.2 Connect the BMS cable to the control panel For location of the connector, refer to section 1. -
Page 17: Commissioning
Commissioning Commissioning Commissioning instructions 1. Fill the unit. a. Open the inlet line. Refer to section b. Deaerate the unit. Refer to section c. Open the outlet line. Refer to section 2. Activate the unit. Refer to section 3. Install the cover. Refer to section 4. -
Page 18: Open The Outlet Line
Commissioning Open the outlet line 1. Open the outlet valve (A). Activate the unit Caution: Make sure that the wall socket is grounded. Note: Please find more details on the user interface in section 1. Connect the power cable to the power supply. -
Page 19: Operation
Operation Operation User interface description 6.1.1 Overview of the user interface Status indicator LEDs Stop / scroll-down button Pressure / item value digits Menu button Start / scroll-up button Status / item number digit Power / enter button Item Situation Function Reference 6.1.3... -
Page 20: Buttons And Indicators
Operation 6.1.2 Buttons and indicators Item Button / indicator Function Start / scroll-up button • To start the process • To go up during navigation • To increase a value Stop / scroll-down button • To stop the process • To reset the function code (hold for 3 seconds) •... - Page 21 Operation Automatic Eco Mode Four weeks after commissioning the Automatic Eco-mode will be activated to reduce the daily run time automatically. At this point, it can be expected that most dissolved gasses are removed (in the stated operating window). The Automatic Eco mode makes the unit run for 25% of the default daily runtime (2 hours a day) and will continue until another setting is selected.
-
Page 22: Booster Function
If necessary the period of intensive degassing can be activated manually by setting the booster function; menu item no. 3 to “01”. Spirotech advises to do this after any system intervention, like; maintenance, water replenishment or after a leakage in the system. -
Page 23: Weekend Break
Operation Example b 3.3 • The unit has been degassing for 3.3 x 10 hours. • Total degassing time is 3.3 x 100 = 330 hours. 6.1.10 Weekend break The weekend break function will prevent the unit from running in the weekend. When menu item no. -
Page 24: User Settings / Menu Items
Operation 6.1.12 User settings / menu items Item Menu item Default Default Parameter Adjust- value value able Daily start [h] 00 - 23 hours Daily runtime 01 - 20 hours Manual booster activation off = 0 / on = 1 [on/off] Programmed booster acti- off = 00 / on = 01 - 52 yes... -
Page 25: Shut Down The Unit
Operation Shut down the unit 1. Push the stop button. The unit finishes the actual process and stops. 2. Push the on/off button for 3 seconds. The unit shuts down. Note: The status LED shows that the unit is still energized. 3. -
Page 26: Description
Description Description Overview of the unit Cover Level sensor Fuse Venturi Control panel Bottom T-bend Inlet connection Drain valve Outlet connection Pump Power cable Manual deaeration valve Inlet nozzle Top T-bend Check valve of the air vent Y-strainer (including filter) Automatic air vent Check valve of the outlet/return Deaeration vessel... -
Page 27: Overview Of The Pcb Of The Control Panel
Description Overview of the PCB of the control panel Pump RS485 NO-C-NC BMS connector (NO-C-NC) Pump control connector (PWM) 7.2.1 Refer to section Pressure sensor (PT) Connector for the power cable Not in use 7.2.2 Refer to section Level sensor (LS) Connector for the pump (power) Fuse 74.358_00 - 28.04.2021... -
Page 28: Bms Connector (No-C-Nc)
BMS connec- The unit can be connected to a BMS for remote moni- tor (NO-C-NC) toring. Not in use PC connector This connection is for Spirotech quality check only. (RS485) Normally Closed Common Normally Open 7.2.2 Connector of the power cable... -
Page 29: Wiring Diagram
Description Wiring diagram Pump RS485 NO-C-NC 74.358_00 - 28.04.2021... -
Page 30: Working Principle Of The Degassing Process
Description Working principle of the degassing process The unit starts the degassing process each day at the daily start time. The degassing process has two phases: • Vacuum phase • Air release phase The pump (16) runs and installation water flows into the vessel (10) through the inlet (4), Y-strainer (19), and nozzle (7). -
Page 31: Identification Of The Unit
Voltage / Frequency: IP class: Pressure PS: Temperature TS: Year of manufacture: Serial no.: Serial No. Barcode: Spirotech bv - The Netherlands Article number / unit type System temperature Power input Year of manufacturing Voltage / frequency Serial number IP class... -
Page 32: Location Of The Type Plate
Description 7.6.2 Location of the type plate Type plate 74.358_00 - 28.04.2021... -
Page 33: Access To Parts
Access to parts Access to parts Get access to the hydraulic parts and the PCB of the control panel Before you do maintenance, take the unit out of operation. Refer to section 1. Remove the cover. Refer to section 2. Get access to the hydraulic parts. Refer to section 3. -
Page 34: Get Access To The Pcb Of The Control Panel
Access to parts Get access to the PCB of the control panel 1. Pull the backplate out of the control housing to get access to the PCB of the control panel. Use the handles. Warning: • Risk of electric shock •... -
Page 35: Maintenance
Maintenance Maintenance Maintenance instructions 1. Make sure that you do the preventive maintenance before the limit is exceeded. Use the maintenance schedule. Refer to section 2. During maintenance, always check the user interface for function codes (warning or error) and visually check for damages and leakages. Note: 10.1 If you find a problem, solve the problem. -
Page 36: Close The System Valves
Maintenance 9.3.1 Close the system valves 1. Close the system valves of these lines: • Inlet line (A) • Outlet line (B) 9.3.2 Drain the unit Before you drain the unit, make sure that the system valves are closed. Refer to section 9.3.1 1. -
Page 37: Clean The Y-Strainer (Filter)
Maintenance Clean the Y-strainer (filter) Before you do maintenance, take the unit out of operation. Refer to section 1. Remove the plug (A). Use a 22 mm spanner. 2. Remove the filter element (B) from the plug. 3. Clean the filter element in water. 4. -
Page 38: Troubleshooting
Troubleshooting Troubleshooting 10.1 Troubleshooting instructions 10.3 1. Find the cause of the problem. Use the troubleshooting table. Refer to section 2. Before working on the unit, take the unit out of operation. Refer to section 3. Solve the problem. Use the column "Possible solution" of the troubleshooting table. 4. -
Page 39: Troubleshooting Table
Troubleshooting 10.3 Troubleshooting table Problem Possible cause Possible solution The pressure is too low There is a failure or leakage Make sure that the system (F01) in the system. pressure is above 0.5 bar. The filter is clogged. Clean the filter. Refer to section The system valve at the inlet Open the inlet line. - Page 40 Troubleshooting Problem Possible cause Possible solution There is no pressure drop The system valve at the out- Open the outlet line. Refer after the pump starts (F06) let line is closed or partly to section closed. The unit is not properly dea- Stop the process and man- erated.
-
Page 41: Clean The Spray Nozzle
(D). 4. Clean the inlet nozzle with water. If necessary, use a brush. Note: Before installing the parts, Spirotech advises to replace the gasket. Refer 12.2 to section 5. Install the inlet nozzle and the gasket. 6. Install the Y strainer. Make sure that the Y-strainer is positioned pointing downwards. -
Page 42: Unblock The Pump
Troubleshooting 10.5 Unblock the pump Before you do maintenance, take the unit out of operation. Refer to section 1. Remove the screw (A). 2. Put a screwdriver in the groove of the pump shaft and try to rotate the shaft counterclockwise. -
Page 43: Clean The Venturi
Check for residual debris. c. Gently check if the check valve opens and closes correctly. Note: Before installing the parts, Spirotech advises to replace the O-ring and 12.2 gasket. Refer to section 4. Install the O-ring and check valve. Tighten the check valve. -
Page 44: Remove The Top T-Bend
Troubleshooting 3. If the venturi is stuck, do these steps: a. Remove the pump. Refer to 10.8.2 section b. Remove the bottom T-bend. Refer 10.8.3 to section c. Remove the venturi by gently pushing the venturi upwards. Use the backside of a screwdriver. 10.8.1 Remove the top T-bend Before you do maintenance, take the unit out of operation. -
Page 45: Remove The Bottom T-Bend
Troubleshooting 10.8.3 Remove the bottom T-bend Before you do maintenance, take the unit out of operation. Refer to section 1. Remove the bolt and washers (A). 2. Remove these parts: • Bottom T-bend (B) • Gasket (C) • O-rings (D) 74.358_00 - 28.04.2021... -
Page 46: Guarantee
Guarantee Guarantee 11.1 Terms of guarantee • The guarantee for this product is valid until 2 years following the purchasing date. • The guarantee lapses in cases of faulty installation, incompetent use and/or non- authorised personnel trying to make repairs. •... -
Page 47: Spare Parts
Spare parts Spare parts 12.1 Replace a part Before you do maintenance, take the unit out of operation. Refer to section 1. Order the spare part. 12.2 For the spare parts list, refer to section 2. Upon delivery, unpack the spare part and check for correctness. 3. - Page 48 Spare parts Item Article Revision set name R73.977 Cover including Brandplate R74.387 Fuse R73.957 Control - PCB and EPP parts R74.018 Inlet hose R74.015 Outlet hose R74.331 Power cable (F-type plug) R73.222 Clip R73.987 Check valve and Outlet restriction (Air vent) R73.986 Automatic air vent (including Check valve and Outlet restriction) R73.971...
-
Page 49: Maintenance Card
Maintenance card Maintenance card Type: ________________________________ Serial number: ________________________________ Installation date: ________________________________ Installed by firm: ________________________________ Installed by technician: ________________________________ Inspection date: Technician: Initials: Nature of the maintenance: Inspection date: Technician: Initials: Nature of the maintenance: Inspection date: Technician: Initials: Nature of the maintenance: Inspection date: Technician:... -
Page 50: Ec Declaration Of Conformity
Manufacturer: Spirotech BV Address: Churchilllaan 52 5705 BK Helmond The Netherlands Spirotech BV declares that the SpiroVent Superior S250 complies with following European Direc ves: Low voltage Direc ve (2014/35/EC) Electromagne c compa bility Direc ve (2014/30/EC) Pressure equipment Direc ve... -
Page 51: Uk Declaration Of Conformity
Churchilllaan 52 5705 BK Helmond The Netherlands Spirotech BV declares that the SpiroVent Superior S250 complies with following UK Legisla on: Electrical Equipment (Safety) Regula ons 2016 Electromagne c Compa bility Regula ons 2016 Pressure Equipment (Safety) Regula ons 2016... - Page 52 The manufacturer reserves the right to make changes without prior notification. © Copyright Spirotech bv Information given in this brochure may not be reproduced complete or in part without the prior written consent of Spirotech bv. Spirotech bv The Netherlands...
Need help?
Do you have a question about the SPIROVENT SUPERIOR S250 and is the answer not in the manual?
Questions and answers