Baumalight TRL620D Operator's Manual
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Baumalight TRL620D Operator's Manual

Tracked mini skidsteer
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TRL620D Tracked Mini Skidsteer
OPERATOR'S MANUAL
Issue Date: October 2020

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Summary of Contents for Baumalight TRL620D

  • Page 1 TRL620D Tracked Mini Skidsteer OPERATOR’S MANUAL Issue Date: October 2020...
  • Page 2 ^ WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1 INTRODUCTION ..........................1 1.1 Overview ............................1 1.2 Intended Use And Foreseeable Misuse ..................1 1.3 Components ..........................2 1.4 Serial Number Plate ........................2 1.5 Operator Orientation ........................3 2 SAFETY ..............................4 2.1 Safety Alert Symbol And Safety Words ..................4 2.2 Operational Hazards ........................
  • Page 4 4.9 First Time User Tips ......................... 22 4.10 Operation ..........................22 Slope Operation ........................22 General Operation ........................22 4.11 Adjust Ground Speed/Drive Power ..................23 5 SERVICE AND MAINTENANCE ...................... 24 5.1 Safety ............................24 5.2 Daily Or Every 10 Hours ......................24 Check Engine Oil Level ......................

  • Page 5: Introduction

    The skidsteer is not designed for use in hazardous This manual covers the Baumalight Tracked Mini atmospheres where there is a risk of fire or Skidsteer TRL620D. Use the Table of Contents as explosion due to flammable gases or vapors. Use a guide to locate required information.

  • Page 6: Components

    1.3 Components 1.4 Serial Number Plate Record serial number and dates in spaces below. Serial Number:____________________________ Date Of Purchase:_________________________ Operators Station Diesel Fuel Tank Lift Arm Engine Air Filter Attachment Tilt Cylinder Hydraulic Cooler Vent Screen Hydraulic Fluid Tank Instrument Panel Lift Arm Lock Engine Radiator Intake...

  • Page 7: Operator Orientation

    1.5 Operator Orientation 1.6 OEM Engine Detailed engine information and warranty can be found in the Kubota engine manual provided with the skidsteer. The basic engine warranty is as follows: • Engine is covered for 2 years from date of original purchase, or 2000 hours, whichever occurs first.

  • Page 8: Safety

    2 SAFETY 2.1 Safety Alert Symbol And Safety 2.2 Operational Hazards Words You must read, understand and follow the ^ WARNING instructions given operating unit Prevent death or serious injury. manufacturers, as well as the instructions in this manual. Read and understand this manual before The safety information in this manual is denoted operating the skidsteer.
  • Page 9 Do not return to job site or allow anyone into • If you do not understand any part of this manual, area until utility company informs that it is safe contact Baumalight at 866-820-5603. to do so.
  • Page 10 Replacement safety signs are available from your If you suspect a gas line has been damaged: Baumalight dealer. Immediately shut off engine. • Do Not Allow Riders Remove any ignition sources.
  • Page 11 Avoid High Pressure Fluids Raised Attachment ^ WARNING ^ WARNING Pressurized fluids can penetrate the Crushing hazard. skin. Raised unsupported lift arms can fall, Hydraulic hoses can fail from age, resulting in death or serious injury. damage and exposure. Never enter the area under raised lift Use body and face protection while arms.

  • Page 12: Maintenance Hazards

    Turn engine off and remove key. • Do not make unauthorized modifications. Contact Place “Do Not Operate” tag on • your Baumalight dealer before you weld, cut/drill control panel. holes, or make any other modifications. ^ WARNING Always use Baumalight replacement parts.
  • Page 13 This page intentionally left blank.

  • Page 14: Safety Signs

    3 SAFETY SIGNS A. MTB-065 MTB-065 B. MTB-052 C. D004867 HYDRAULIC AUX CONTROL IF EXPERIENCING PRESSURE LOCKS, STOP ENGINE AND PUSH LEVER FORWARD TO CONNECT ONE COUPLER AND PULL BACK TO CONNECT THE OTHER. ENSURE LEVER IS IN NEUTRAL POSITION BEFORE STARTING ENGINE.
  • Page 15 D. MTB-182 Located On Fuel Tank ULTRA LOW SULPHER DIESEL FUEL ONLY UTILISER UNIQUEMENT DU CARBURANT À TRЀS FAIBLE TENEUR EN SOUFRE E. D004868 PRESSURE LOCK SEE HYDRAULIC AUX CONTROL INSTRUCTIONS BY CONTROL LEVER IF EXPERIENCING PRESSURE LOCKS. D004868...

  • Page 16: Operation

    4 OPERATION 4.1 Preparation For Use 4.2 Utility Locating Electrical Line Operator must be properly trained and understand operator’s manual before using equipment. Do not Have underground utilities located before beginning allow untrained or unqualified people to operate work. In the US or Canada, call 811 (US) or 888- this equipment.

  • Page 17: Gas Line

    Do not return to area until given permission by correctly. If drive and boom functions are • emergency personnel and utility company. not disabled, switch engine off and contact a Baumalight dealer. Do not operate skidsteer if operator on board switch is not functioning correctly.

  • Page 18: Fill Fuel Tank

    Fill Fuel Tank Check fuel level in upper level sight glass (A) and lower level sight glass (B). Skidsteer must be parked on a level surface, Clean area around fuel tank filler neck. lift arms fully lowered, engine stopped and key removed.

  • Page 19: Check Hydraulic Fluid Level (Aw32 Or Mv22 Is Recommended)

    Check Hydraulic Fluid Level Slowly pour oil into the valve cover to raise oil level to the F (full) mark. Check hydraulic fluid level before the engine is first started and every 10 hours. AW32 is recommended NOTICE for general conditions and climates. MV22 is Prevent engine damage.

  • Page 20: Machine Controls

    4.4 Machine Controls Drive Joystick Push joystick forward (A) to move skidsteer forward. Pull joystick rearward (C) to move skidsteer rearward. For gradual turns, push joystick forward or pull rearward, then move left or right. Skidsteer will slowly turn left or right. For tight turns, move joystick from center position to right (B) or left (D).

  • Page 21: Boom Joystick

    Boom Joystick Release key when engine starts and it will move automatically to the run position. Move joystick forward (A) to lower lift arms. Rotate key to off position to stop engine. Move joystick to the right (B) to tilt attachment forward.

  • Page 22: Start And Stop Engine

    4.5 Start And Stop Engine 4.6 Attachments Refer to OEM engine manual for detailed NOTICE instructions. only Baumalight approved attachments. ^ WARNING Carbon monoxide hazard. Attachments can change the stability and the operating characteristics of the Always start and operate the engine in a skidsteer.

  • Page 23: Connect Hydraulics

    Connect Hydraulics Engage the quick attach pins (A). Verify that pins are fully seated in the attachment ^ WARNING receiver plate (D). If the pins do not rotate to the engaged position, the mount plate is not Pressurized fluids can penetrate the fully aligned with the holes in the attachment skin.

  • Page 24: Disconnect Attachment

    4.7 Transporting If attachment has a case drain hose, connect ^ WARNING hose to case drain coupler on skidsteer. Prevent serious injury or death. Confirm that connections are secure by pulling on the hoses. Do not operate or drive the skidsteer on roadways.

  • Page 25: Lift Arm Lock

    4.8 Lift Arm Lock Install quick lock pin (A) in lower hole as shown ^ WARNING in Lift Arm Lock Engaged illustration. Crushing hazard. Raised unsupported lift arms can fall, resulting in death or serious injury. Never enter the area under raised lift arms.

  • Page 26: First Time User Tips

    4.9 First Time User Tips General Operation First, operate all functions in a clear area with throttle at low idle to get a good feel for the controls. Start engine. Disengage park brake. Move the skidsteer slowly until you have a better feel how much the unit can take.

  • Page 27: Adjust Ground Speed/Drive Power

    4.11 Adjust Ground Speed/Drive Power The ground drive hydraulic pump is factory set to deliver a equal balance between ground speed and drive power. If more speed/less power, or less speed/more power from the factory setting is desired, use the following steps to adjust pump. ^ WARNING Prevent death or serious injury.

  • Page 28: Service And Maintenance

    5 SERVICE AND MAINTENANCE 5.1 Safety ^ WARNING Prevent death or serious injury. Park machine on firm, level surface. Engage park brake. Verify all controls are in neutral. Stop engine and remove key. ^ WARNING Prevent death or serious injury. Raised unsupported lift arms can fall, resulting in death or serious injury.

  • Page 29: Check Engine Air Filter Precleaner

    Check Engine Air Filter And Precleaner Check Hydraulic Fluid Level Check air filter pre cleaner (A) and air filter (B) Skidsteer must be parked on a level surface, before startup and every 10 hours. Remove and park brake engaged, lift arms fully lowered, clean as needed.

  • Page 30: Check Coolant Level

    Check Coolant Level Check Engine Radiator Intake Screen Skidsteer must be parked on a level surface, Remove and check engine radiator intake screen park brake engaged, lift arms fully lowered, (A) for dirt and debris before startup and every 10 engine stopped and key removed.

  • Page 31: Check Operator On Board Safety Switch

    If drive and boom functions are not disabled, switch engine off and contact a Baumalight dealer. Do not operate skidsteer if operator on board safety switch is not functioning correctly.

  • Page 32: Every 100 Hours

    5.4 Every 100 Hours Track Tension Check track tension every 100 hours and adjust as needed. Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine stopped and key removed. Place a straight edge (A) across top of track as shown.

  • Page 33: Replace Air Filter

    5.5 Every 250 Hours Replace Air Filter Change Engine Oil And Filter Replace air filter every 100 hours if operating in Skidsteer must be parked on a level surface, park dusty conditions. brake engaged, lift arms fully lowered, engine stopped and key removed. Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, Change engine oil and replace filter (A) every...

  • Page 34: Every 500 Hours

    5.6 Every 500 Hours Replace Fuel Filter Replace Hydraulic Filter Skidsteer must be parked on a level surface, Replace hydraulic filter every 500 hours. park brake engaged, lift arms fully lowered, engine stopped and key removed. Skidsteer must be parked on a level surface, park brake engaged, lift arms fully Loosen knobs and remove cover (A).

  • Page 35: Every 1000 Hours

    5.7 Every 1000 Hours Remove cover, remove and replace hydraulic Change Hydraulic Fluid And Filter filter (B). Change hydraulic fluid and replace filter every 1000 hours. Change fluid and replace filter every 500 hours if operating in extreme conditions. NOTICE Dispose of waste properly.

  • Page 36: As Required

    5.8 As Required Check Battery Check battery as needed. Keep battery clean and terminals free of corrosion. ^ WARNING Batteries, battery posts, battery terminals, and related accessories can expose you to chemicals including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 37: Troubleshooting

    Hydraulic filter clogged. Replace filter. on attachment. Engine throttle set too Increase engine speed. low. Hydraulic relief valve set Contact your Baumalight dealer for too low. assistance. Unit will not move. Park brake engaged. Disengage park brake. Operator platform not Check operator platform to verify switch engaged.
  • Page 38 PROBLEM CHECK SOLUTION Engine cranks over but does not Auxiliary hydraulic Turn auxiliary control off. start. control turned on. Battery discharged. Charge and load test battery. Replace battery if necessary. Too cold. Solenoid failure. Test solenoid. Replace solenoid if necessary. Faulty wiring.

  • Page 39: Storage

    7 STORAGE 7.1 Storing 7.2 Remove From Storage 1. Store skidsteer in a dry place. 1. Review Operator’s Manual. 2. Clean skidsteer thoroughly. Dirt will draw 2. If parts have been replaced, verify they operate moisture and cause rust. properly. 3.
  • Page 40 For parts, specifications and the latest machine information please visit our website. www.baumalight.com MTB MFG INC. CORPORATE HEADQUARTERS 4575 Powell Rd., Wallenstein, Ontario Canada N0B 2S0 Phone - 519.698.9864 Toll Free - 866.820.5603 Fax - 519.698.1087 www.baumalight.com...

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