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Summary of Contents for Maco RAIL-SYSTEMS S9000 PVC
- Page 1 TECHNOLOGY IN MOTION www.maco.eu ASSEMBLY INSTRUCTIONS HS Hardware HS Gealan S9000 PVC only for certified specialists! RAIL-SYSTEMS SLIDING HARDWARE...
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Page 2: Table Of Contents
Contents Important Information 3 - 4 Version and Application Areas Hardware Overview 8 - 9 Assembly on the frame 10 - 27 Calculation formulas 10 - 12 Threshold 13 - 27 Assembly on the sash 28 - 33 Drilling and milling on the sash 28 - 30 Roller assembly Drive gear assembly... -
Page 3: Important Information
Important Information Target group This documentation is intended exclusively for specialist companies and certified specialists. The work described may only be carried out by specialist personnel. Instructions for use and safety Assemble all hardware parts professionally as described in this manual and observe all safety instructions. Overloading or improper operation of the lift and slide hardware may cause the sash to jump out of its guide, fall out and cause serious injury. If overloading of the lift and slide hardware is expected under special circumstances, such as in Schools, Kindergartens etc., this must be prevented using the appropriate measures,... - Page 4 particular of cement or plaster residues. Avoid direct moisture on the hardware and contact of the hardware with acidic cleaning agents. Attach the operating label in a clearly visible manner to the built-in lift and slide sash. The operating label can be found in the base carton. Do not make any constructive changes to the hardware parts. If you are not sure, please ask your MACO contact person for advice. Certification The MACO hardware mentioned in the assembly instructions are tested and regularly monitored in standardised tests in accordance with EN 13126. The achieved standards Class H3 does not refer to the individual element system. Due to a wide range of influencing factors, individual element systems may experience minor deviations from standardised testing, such as: • the influence of processing tolerances • the effect of assembly tolerances after the installation of the element in the building • the use of accessories (e.g. weather seals, sealing rails, handles, etc.) •...
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Page 5: Key
Lift and Slide element Fixed element Sash height Sash width FOW Frame outer width FOH Frame outer height Total length Handle height Backset drive gear Optional Important Information Permanently elastic sealant Dimensions in [mm]: All dimensions without a unit definition are given in mm WINDOWS · DOORS · SLIDING DOORS... - Page 6 Notizen WINDOWS · DOORS · SLIDING DOORS...
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Page 7: Version And Application Areas
Version and Application Areas Scheme A DIN left Scheme A DIN right Schema A DIN links Schema A DIN rechts Scheme C Schema C Scheme D Schema D Scheme G1 Schema G 1 Scheme K Schema K Area of application According to the table, the above-mentioned application areas apply to MACO lift and slide hardware. For the processing of the profiles, the maximum areas of application and weights from the specifications of the profile manufacturer must be adhered to. -
Page 8: Hardware Overview
Hardware overview WINDOWS · DOORS · SLIDING DOORS... - Page 9 Hardware overview OPTIONAL Pos. Item name Pos. Item name HS handle Packung Anschlagpuffer 28 mm Abstand Lift drive gear locks DM 37.5 PZ Senkblechschrauben B 4,8 x 80 HS Laufwagenunterfütterung für vorderen Connecting rod punched HS 16.4 x 4 und hinteren Laufwagen 10 mm stapelbar MACO GRP threshold with hinging groove Silber MACO Fiber-Therm roller track, Stangenführung für Laufschiene flach 2.5 mm asymmetrical Nut 27 x 22...
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Page 10: Assembly On The Frame
Assembly on the frame Calculation formulas Scheme A FB Design Schema A Scheme A WINDOWS · DOORS · SLIDING DOORS... - Page 11 Assembly on the frame Calculation formulas Scheme C + G1 Scheme C Schema C Schema G1 Scheme G1 WINDOWS · DOORS · SLIDING DOORS...
- Page 12 Assembly on the frame Calculation formulas Scheme K + D Schema K Scheme K Schema D Scheme D WINDOWS · DOORS · SLIDING DOORS...
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Page 13: Threshold
Assembly on the frame Threshold Standard Scheme A, C, G1, K Ø 8 Ø 8 Ø 8 Ø 14 Ø 14 Ø 6 No. 227627 Ø 8 No. 227627 Ø 6 Ø 14 No. 227627 WINDOWS · DOORS · SLIDING DOORS... - Page 14 Assembly on the frame Threshold Standard Scheme A, C, G1, K Ø 4 x 30 Ø 3 Ø 4 x 30 Ø 3 10° Ø 4 Ø 4 x 30 WINDOWS · DOORS · SLIDING DOORS...
- Page 15 Assembly on the frame Threshold Standard Scheme A, C, G1, K Ø 4 x 30 Ø 3 (2x / Lm + 1) WINDOWS · DOORS · SLIDING DOORS...
- Page 16 Assembly on the frame Threshold Standard Scheme A, C, G1, K Ø 3 Ø 4 x ... Ø 7,5 x 122 WINDOWS · DOORS · SLIDING DOORS...
- Page 17 Assembly on the frame Threshold Design Scheme A, C, G1, K Ø 8 Ø 8 Ø 8 Ø 14 Ø 14 Ø 6 No. 227627 Ø 8 No. 227627 Ø 6 Ø 14 No. 227627 WINDOWS · DOORS · SLIDING DOORS...
- Page 18 Assembly on the frame Threshold Design Scheme A, C, G1, K Ø 4 x 30 Ø 3 Ø 4 x 30 Ø 3 10° Ø 4 Ø 4 x 30 WINDOWS · DOORS · SLIDING DOORS...
- Page 19 Li = RAB/2 - 109 La = RAB/4 - 42 Li = RAB/4 - 109 Assembly on the frame Threshold Design Scheme A, C, G1, K Ø 6 Gealan No. 6.394.54 Ø 4 x 30 Ø 3 WINDOWS · DOORS · SLIDING DOORS...
- Page 20 Assembly on the frame Threshold Design Scheme A, C, G1, K according to lt. Gealan Gealan Gealan Ø 3 No. 206231 Ø 4 x... WINDOWS · DOORS · SLIDING DOORS...
- Page 21 Assembly on the frame Threshold Design Scheme A, C, G1, K Ø 7,5 x 122 Ø 5,5 x 95 WINDOWS · DOORS · SLIDING DOORS...
- Page 22 Assembly on the frame Threshold Supplement Scheme G1 WINDOWS · DOORS · SLIDING DOORS...
- Page 23 Assembly on the frame Threshold Scheme D Ø 8 Ø 8 Ø 8 Ø 14 Ø 14 Ø 6 No. 227627 Ø 8 No. 227627 Ø 6 Ø 14 No. 227627 WINDOWS · DOORS · SLIDING DOORS...
- Page 24 Assembly on the frame Threshold Scheme D Ø 4 x 30 Ø 3 10° Ø 4 10° Ø 4 x 30 WINDOWS · DOORS · SLIDING DOORS...
- Page 25 Assembly on the frame Threshold Scheme D ∅ 4 x 30 ∅ 4 x 30 10° 10° ∅ 4 ∅ 3 WINDOWS · DOORS · SLIDING DOORS...
- Page 26 Assembly on the frame Threshold Scheme D WINDOWS · DOORS · SLIDING DOORS...
- Page 27 Assembly on the frame Threshold Scheme D Ø 3 № 206231 Ø 4x Ø 7,5 x 122 WINDOWS · DOORS · SLIDING DOORS...
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Page 28: Assembly On The Sash
Assembly on the sash Drilling and milling on the sash Ø 20 Ø 20 WINDOWS · DOORS · SLIDING DOORS... - Page 29 Assembly on the sash Drilling and milling jig for HS handle № 2227626 ∅ 16 ∅ 27 WINDOWS · DOORS · SLIDING DOORS...
- Page 30 Assembly on the sash Milling for hook drive gear Size 1 Size 1 Size 2 - 3 1091 Size 2 - 3 1081 Size 4 1689 Size 4 1679 Size 5 1221 2121 Size 5 1211 1211 WINDOWS · DOORS · SLIDING DOORS...
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Page 31: Roller Assembly
Assembly on the sash Roller assembly Ø 4,2 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 19 L = FB - 625 Ø 4,2 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 25 Ø... -
Page 32: Drive Gear Assembly
Assembly on the sash Drive gear assembly 4,8 x 60 Ø 4,2 WINDOWS · DOORS · SLIDING DOORS... -
Page 33: Handle Assembly
Assembly on the sash Handle assembly WINDOWS · DOORS · SLIDING DOORS... -
Page 34: Assembly On The Sash And Frame
Assembly on the sash and frame Gasket bridge Scheme D ∅ 4 x 20 WINDOWS · DOORS · SLIDING DOORS... -
Page 35: Gasket Block Scheme D
Assembly on the sash and frame Gasket block Scheme D WINDOWS · DOORS · SLIDING DOORS... -
Page 36: Locking Bolts
Assembly on the sash and frame Locking bolts A, K, D No. 363159 Ø 4,2 Ø4,8x38 Gr. 1 Size 1 Gr. 2 Size 2 1107 1107 Gr. 3 Size 3 1192 1192 1507 1507 Gr. 4 Size 4 1192 1192 1907 1907 Gr. 5 Size 5 1192 1192 2307... - Page 37 Assembly on the sash and frame Locking bolt C, G 1 No. 363159 Ø 4,2 Ø 4,8 x 80 Gr. 1 Size 1 Gr. 2 Size 2 1107 1107 Gr. 3 Size 3 1192 1192 1507 1507 Gr. 4 Size 4 1192 1192 1907 1907 Gr. 5 Size 5...
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Page 38: Striker Plates
Assembly on the sash and frame Striker plate for hook drive gear Schema A Scheme A Scheme C Schema C Gr. 1 Size 1 Gr. 2-3 Size 2-3 1030 1030 Gr. 4 Size 4 1628 1628 Gr. 5 Size 5 1160 1160 2060 2060 WINDOWS ·... - Page 39 Assembly on the sash and frame Striker plate for hook drive gear Scheme C, G 1 Ø 4,8 x 90 WINDOWS · DOORS · SLIDING DOORS...
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Page 40: Locking Block
Assembly on the sash and frame Locking block RAB / 2 RAB / 2 Ø 3 M 4 x 12 WINDOWS · DOORS · SLIDING DOORS... -
Page 41: Buffer Stop
Assembly on the sash and framen Buffer stop Ø 4,2 WINDOWS · DOORS · SLIDING DOORS... -
Page 42: Vertical Cross-Section
Vertical cross-section Sliding sash W = 143 W = 143 W = 122 W = 106 WINDOWS · DOORS · SLIDING DOORS... - Page 43 Vertical cross-section Fixed sash Standard and fixed sash Standard Design W = 143 W = 143 W = 122 W = 106 WINDOWS · DOORS · SLIDING DOORS...
- Page 44 Vertical cross-section Scheme D, G1 Schema D Schema G1 Schema D Schema G1 W = 143 W = 143 W = 122 W = 106 WINDOWS · DOORS · SLIDING DOORS...
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Page 45: Horizontal Cross-Section
Horizontal cross-section Scheme A Standard Standard Design Design WINDOWS · DOORS · SLIDING DOORS... - Page 46 Horizontal cross-section Scheme C, G1 Scheme G1 Scheme C Schema G1 Schema G1 WINDOWS · DOORS · SLIDING DOORS...
- Page 47 Horizontal cross-section Scheme D WINDOWS · DOORS · SLIDING DOORS...
- Page 48 MACO RAIL-SYSTEMS Satisfied? We look forward to your MAYER & CO feedback@maco.eu BESCHLÄGE GMBH Alpenstraße 173 Created: 08/2015 - Changed: 06.03.2020 A-5020 Salzburg Order No. 757964 All rights and amendments reserved. Tel.: +43 662 6196-0 This print document is constantly being revised. The current version can be found at E-Mail: maco@maco.eu https://www.maco.eu/assets/757964...